IP Library Granted Patent US 11,664,526
Granted Patent B2
US 11,664,526 · App. 16/769,340 · Granted May 30, 2023

Anionic redox active lithium iron oxide based cathode materials for rechargeable lithium ion batteries

Inventors: Christopher M. Wolverton (Wilmette, IL); Zhenpeng Yao (Skokie, IL); Chun Zhan (Chicago, IL); Jun Lu (Chicago, IL); Khalil Amine (Chicago, IL)
Assignees: Northwestern University; UChicago Argonne, LLC
H01M10/0525H01M4/523H01M10/44
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Quick Facts
Patent No.
US 11,664,526
App. No.
16/769,340
Granted
May 30, 2023
Kind
B2
Abstract

Cathode materials for lithium ion batteries, lithium ion batteries incorporating the cathode materials, and methods of operating the lithium ion batteries are provided. The materials, which are composed of lithium iron oxides, are able to undergo reversible anionic and cationic redox reactions with no O 2(g) generation.

Claims (31)

1. A lithium ion battery comprising:

a cell comprising:

a cathode comprising lithium iron oxides having the formula Li 5-2α-x FeO 4-α , where 0≤x≤1 and 0<α<2, the lithium iron oxides comprising a disordered rock salt phase in which the oxygen atoms are each octahedrally coordinated to six lithium atoms;

an anode in electrical communication with the cathode; and

an electrolyte disposed between the anode and the cathode; and

a charge controller that limits a charging voltage of the cell to a voltage that prevents the irreversible delithiation of the lithium iron oxides and the elimination of the disordered rock salt phase during charging.

2. The battery of claim 1 , wherein 0<α<1.

3. The battery of claim 1 , wherein the charge controller limits the charging voltage of the cell to a voltage of 3.8 V or lower vs. Li + /Li.

4. The battery of claim 1 , wherein the disordered rock salt phase comprises lithium iron oxides having the formula Li 4 FeO 3.5 , lithium iron oxides having the formula Li 3 FeO 3.5 , or a combination thereof.

5. A method of operating a lithium ion battery comprising:

a cell comprising:

a cathode comprising lithium iron oxides having the formula Li 5-2α-x FeO 4-α , where 0≤x≤1 and 0<α<2, the lithium iron oxides comprising a disordered rock salt phase in which the oxygen atoms are each octahedrally coordinated to six lithium atoms;

an anode in electrical communication with the cathode; and

an electrolyte disposed between the anode and the cathode; and

a charge controller that limits a charging voltage of the cell to a voltage that prevents the irreversible delithiation of the lithium iron oxides and the elimination of the disordered rock salt phase during charging, the method comprising

charging the cell using a charging voltage that prevents the irreversible delithiation of the lithium iron oxides and the elimination of the disordered rock salt phase during charging; and

discharging the cell to power a load connected across the cell.

6. The method of claim 5 , wherein a charging voltage of 3.8 V or lower vs. Li + /Li is used.

7. A method of forming a lithium ion battery, the method comprising:

activating a cathode comprising lithium iron oxides having the formula Li 5 FeO 4 in an activation charge cycle at a voltage that converts the lithium iron oxides having the formula Li 5 FeO 4 to lithium iron oxides having the formula Li 5-2α-x FeO 4-α , where 0≤x≤1 and 0<α<2, the lithium iron oxides comprising a disordered rock salt phase in which the oxygen atoms are each octahedrally coordinated to six lithium atoms;

assembling a cell comprising:

the cathode;

an anode in electrical communication with the cathode; and

an electrolyte disposed between the anode and the cathode; and

connecting a charge controller to the cell, wherein the charge controller limits the charging voltage of subsequent charging cycles to a voltage that prevents the irreversible delithiation of the lithium iron oxides and the elimination of the disordered rock salt phase during charging.

8. The method of claim 7 , wherein 0<α<1.

9. The method of claim 7 , wherein the charge controller is configured to limit the charging voltage of the cell to a voltage of 3.8 V or lower vs. Li + /Li.

10. The method of claim 7 , wherein the cathode is activated before it is assembled into the cell.

11. The method of claim 7 , wherein the cathode is activated after it is assembled into the cell.

12. An electronic device comprising an electrode, the electrode comprising lithium iron oxides having the formula Li 5-2α-x FeO 4-α , where 0≤x≤1 and 0<α<2, the lithium iron oxides comprising a disordered rock salt phase in which the oxygen atoms are each octahedrally coordinated to six lithium atoms.

13. The device of claim 12 , wherein 0<α<1.

Assignments (5)
CONFIRMATORY LICENSE Recorded May 8, 2023
From: NORTHWESTERN UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 063573/0801 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2022
From: LU, JUN
To: UCHICAGO ARGONNE, LLC
Reel/Frame 059925/0313 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2021
From: AMINE, KHALIL
To: UCHICAGO ARGONNE, LLC
Reel/Frame 058140/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2021
From: ZHAN, CHUN
To: UCHICAGO ARGONNE, LLC
Reel/Frame 058141/0028 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2021
From: WOLVERTON, CHRISTOPHER M.; YAO, ZHENPENG
To: NORTHWESTERN UNIVERSITY
Reel/Frame 058141/0284 →
Continuity (2)
Provisional Application 62596285 · Dec 8, 2017
Related Publication 20210194042A1 · Jun 24, 2021
Cited By (1)
US 12,191,480