Process for sugar modulation
The present invention relates to a method for producing a food product comprising hydrolysed starch, as well as to products obtainable by the method. The method has the advantage of reducing the amount of sugar (i.e. maltose) produced by hydrolysis as compared to conventional methods of starch hydrolysis and present the additional advantage of providing good processability for the food product.
1. A method for producing a food ingredient comprising hydrolysed starch, the method comprising:
a) providing a dry plant preparation which comprises both starch and at least one amylolytic enzyme,
b) providing water and at least one further amylolytic enzyme,
c) mixing the dry plant preparation of step a) and the ingredients of step b) to form a mixture,
d) adjusting the temperature of the mixture of step c) to a temperature lower than 55° C.,
e) simultaneously to step d), subjecting the mixture of step c) to high shear mixing in a Ring Layer Mixer,
f) incubating the mixture of step e) such that the desired degree of hydrolysis is achieved, and
thereby obtaining the food ingredient comprising the hydrolysed starch.
2. The method according to claim 1 , wherein step d) is performed by direct steam injection.
3. The method according to claim 1 , wherein the high shear mixing in step e) is such that the mixture is homogenized within a time period of 1 second to 50 seconds.
4. The method according to claim 1 , wherein the dry plant preparation is selected from a flour of one or more grains; a flour made from one or more tubers; a flour made from legumes; and combinations thereof.
5. The method according to claim 4 , wherein the dry plant preparation comprises wheat flour.
6. The method according to claim 1 , wherein the at least one further amylolytic enzymes provided in step b) comprises amylase.
7. The method according to claim 1 , wherein the mixture of step c) has a total solids content in the range of 20 to 60% w/w of the mixture.
8. The method according to claim 1 , further comprising
g) additional heat treatment of the mixture which was obtained by the high shear mixing according to steps a) to f).
9. The method according to claim 1 , wherein the food ingredient comprises less than 6% w/w maltose of dry total weight of the food ingredient.
10. The method according to claim 1 , wherein the food ingredient comprises reduced levels of maltose as compared to those obtainable in a corresponding method, wherein the corresponding method comprises steps a)-d) and f) but not step e).
11. The method according to claim 6 , wherein the at least one further amylolytic enzyme provided in step b) comprises alpha-amylase, not endogenous to the dry plant preparation.