IP Library Granted Patent US 11,337,823
Granted Patent B2
US 11,337,823 · App. 16/774,399 · Granted May 24, 2022

Orthopaedic femoral component having controlled condylar curvature

Inventors: John L. Williams (Fort Wayne, IN); Said T. Gomaa (Fort Wayne, IN); John M. Armacost (Warsaw, IN)
Assignee: DePuy Ireland Unlimited Company
A61F2/3859A61F2/38A61F2/389A61F2/3868A61F2/3886A61F2002/3863
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Quick Facts
Patent No.
US 11,337,823
App. No.
16/774,399
Granted
May 24, 2022
Kind
B2
Abstract

An orthopaedic knee prosthesis includes a femoral component having a condyle surface. The condyle surface is defined by one or more radii of curvatures, which are controlled to reduce or delay the onset of anterior translation of the femoral component relative to a tibial bearing.

Claims (42)

1. An orthopaedic knee prosthesis comprising:

a femoral component having a condyle surface curved in the sagittal plane; and

a tibial bearing having a bearing surface configured to articulate with the condyle surface of the femoral component,

wherein the condyle surface (i) contacts the bearing surface at a first contact point on the condyle surface at a first degree of flexion less than about 30 degrees, (ii) contacts the bearing surface at a second contact point on the condyle surface at a second degree of flexion, (iii) contacts the bearing surface at a third contact point on the condyle surface at a third degree of flexion, and (iv) contacts the bearing surface at a fourth contact point on the condyle surface at a fourth degree of flexion, wherein the second degree of flexion is greater than the first degree of flexion, the third degree of flexion is greater than the second degree of flexion, and the fourth degree of flexion is greater than the third degree of flexion,

wherein the condyle surface in the sagittal plane has a first radius of curvature at the first contact point, a second radius of curvature at the second contact point, a third radius of curvature of the third contact point, and a fourth radius of curvature of the fourth contact point, and

wherein (i) the second radius of curvature is greater than the first radius of curvature, (ii) the third radius of curvature is greater than each of the first radius of curvature and the second radius of curvature, and (iii) the fourth radius of curvature is greater than the first radius of curvature and less than each of the second radius of curvature and the third radius of curvature such that a curved surface section having a non-constant radius of curvature is defined between the first contact point and the fourth contact point.

2. The orthopaedic knee prosthesis of claim 1 , wherein each of the second, third, and fourth radius of curvature is greater than first radius of curvature by at least 0.5 millimeters.

3. The orthopaedic knee prosthesis of claim 2 , wherein the third radius of curvature is greater than the second radius of curvature by at least 0.5 millimeters.

4. The orthopaedic knee prosthesis of claim 1 , wherein each of the first and second radius of curvature is greater than the fourth radius of curvature by at least 0.5 millimeters.

5. The orthopaedic knee prosthesis of claim 1 , wherein the fourth degree of flexion is less than about 90 degrees.

6. The orthopaedic knee prosthesis of claim 1 , wherein the second degree of flexion is in the range of 10 degrees to 75 degrees.

7. The orthopaedic knee prosthesis of claim 6 , wherein the fourth degree of flexion is less than about 90 degrees.

8. The orthopaedic knee prosthesis of claim 1 , wherein a ratio of the first radius of curvature to the second radius of curvature is in the range of 0.5 to 0.99.

9. The orthopaedic knee prosthesis of claim 1 , wherein:

(i) the condyle surface of the femoral component is a medial condyle surface and the bearing surface of the tibial bearing is a medial bearing surface,

(ii) the femoral component further includes a lateral condyle surface curved in the sagittal plane, and

(iii) the tibial bearing further includes a lateral bearing surface configured to articulate with the lateral condyle surface of the femoral component.

10. The orthopaedic knee prosthesis of claim 9 ,

wherein the lateral condyle surface (i) contacts the lateral bearing surface at a first contact point on the lateral condyle surface at a fifth degree of flexion less than about 30 degrees, (ii) contacts the lateral bearing surface at a second contact point on the lateral condyle surface at a sixth degree of flexion, (iii) contacts the lateral bearing surface at a third contact point on the lateral condyle surface at a seventh degree of flexion, and (iv) contacts the lateral bearing surface at a fourth contact point on the lateral condyle surface at an eighth degree of flexion, wherein the sixth degree of flexion is greater than the fifth degree of flexion, the seventh degree of flexion is greater than the sixth degree of flexion, and the eighth degree of flexion is greater than the seventh degree of flexion, and

wherein (i) the lateral condyle surface in the sagittal plane has a first radius of curvature at the first contact point on the lateral condyle surface, (ii) the lateral condyle surface in the sagittal plane has a second radius of curvature at the second contact point on the lateral condyle surface, (iii) the lateral condyle surface in the sagittal plane has a third radius of curvature at the third contact point on the lateral condyle surface, and (iv) the lateral condyle surface in the sagittal plane has a fourth radius of curvature at the fourth contact point on the lateral condyle surface,

wherein (i) the second radius of curvature of the lateral condyle is greater than the first radius of curvature of the lateral condyle surface, (ii) the third radius of curvature of the lateral condyle surface is greater than each of the first radius of curvature of the lateral condyle surface and the second radius of curvature of the lateral condyle surface, and (iii) the fourth radius of curvature of the lateral condyle surface is greater than the first radius of curvature of the lateral condyle surface and less than each of the second radius of curvature of the lateral condyle surface and the third radius of curvature of the lateral condyle surface.

11. An orthopaedic knee prosthesis comprising:

a femoral component having a condyle surface curved in the sagittal plane; and

a tibial bearing having a bearing surface configured to articulate with the condyle surface of the femoral component,

wherein the condyle surface (i) contacts the bearing surface at a first contact point on the condyle surface at a first degree of flexion less than about 30 degrees, (ii) contacts the bearing surface at a second contact point on the condyle surface at a second degree of flexion greater than the first degree of flexion, and (iii) contacts the bearing surface at a plurality of contact points on the condyle surface through a range of flexion between the first degree of flexion and the second degree of flexion,

wherein the condyle surface in the sagittal plane has (i) a first radius of curvature at the first contact point, (ii) a second radius of curvature at the second contact point, and (iii) a plurality of radii of curvature between the first radius of curvature and the second radius of curvature, wherein each radius of curvature of the plurality of radii of curvature corresponds to a different contact point of the plurality of contact points, and

wherein (i) each radius of curvature of the plurality of radii of curvature is greater than a radius of curvature of the condyle surface that is anteriorly adjacent to the corresponding radius of curvature of the plurality of radii of curvature and (iii) the second radius of curvature greater than the first radius of curvature and less than each of the radius of curvature of the plurality of radii of curvature.

12. The orthopaedic knee prosthesis of claim 11 , wherein each radius of curvature of the plurality of radii of curvature is greater than the radius of curvature of the condyle surface that is anteriorly adjacent to the corresponding radius of curvature of the plurality of radii of curvature by at least 0.5 millimeters.

13. The orthopaedic knee prosthesis of claim 12 , wherein each radius of curvature of the plurality of radii of curvature is greater than the first radius of curvature by at least 0.5 millimeters.

14. The orthopaedic knee prosthesis of claim 13 , wherein each radius of curvature of the plurality of radii of curvature is greater than the second radius of curvature by at least 0.5 millimeters.

15. The orthopaedic knee prosthesis of claim 14 , wherein the second degree of flexion is less than about 90 degrees.

16. The orthopaedic knee prosthesis of claim 15 , wherein the second degree of flexion is less than about 90 degrees.

17. The orthopaedic knee prosthesis of claim 11 , wherein the second radius of curvature is greater than first radius of curvature by at least 0.5 millimeters.

18. The orthopaedic knee prosthesis of claim 11 , wherein:

(i) the condyle surface of the femoral component is a medial condyle surface and the bearing surface of the tibial bearing is a medial bearing surface,

(ii) the femoral component further includes a lateral condyle surface curved in the sagittal plane, and

(iii) the tibial bearing further includes a lateral bearing surface configured to articulate with the lateral condyle surface of the femoral component.

19. The orthopaedic knee prosthesis of claim 18 ,

wherein the lateral condyle surface (i) contacts the lateral bearing surface at a first contact point on the lateral condyle surface at a third degree of flexion of less than about 30 degrees, (ii) contacts the lateral bearing surface at a second contact point on the lateral condyle surface at a fourth degree of flexion greater than the second degree of flexion, and (iii) contacts the lateral bearing surface at a plurality of contact points on the lateral condyle surface through a range of flexion between the third degree of flexion and the fourth degree of flexion,

wherein (i) the lateral condyle surface in the sagittal plane has a first radius of curvature at the first contact point, (ii) the lateral condyle surface in the sagittal plane a second radius of curvature at the second contact point, and (iii) the lateral condyle surface in the sagittal plane has a plurality of radii of curvature between the first radius of curvature and the second radius of curvature, wherein each radius of curvature of the plurality of radii of curvature of the lateral condyle surface corresponds to a different contact point of the plurality of contact points of the lateral condyle surface, and

wherein (i) each radius of curvature of the plurality of radii of curvature of the lateral condyle surface is greater than a radius of curvature of the lateral condyle surface that is anteriorly adjacent to the corresponding radius of curvature of the plurality of radii of curvature of the lateral condyle surface and (ii) the second radius of curvature of the lateral condyle surface is greater than the first radius of curvature of the lateral condyle surface and less than each radius of curvature of the plurality of radii of curvature of the lateral condyle surface.

20. The orthopaedic knee prosthesis of claim 19 , wherein the third degree of flexion is different from the first degree of flexion and the fourth degree of flexion is different from the second degree of flexion.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2024
From: WILLIAMS, JOHN L.; GOMAA, SAID T.; ARMACOST, JOHN M.
To: DEPUY PRODUCTS, INC.
Reel/Frame 067881/0533 →
CHANGE OF NAME Recorded Jul 1, 2024
From: DEPUY (IRELAND)
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 068093/0824 →
Continuity (5)
Continuation 15943798 · Apr 3, 2018
Continuation 14983079 · Dec 29, 2015
Continuation 14453371 · Aug 6, 2014
Continuation 12165579 · Jun 30, 2008
Related Publication 20200163773A1 · May 28, 2020
Cited By (3)
US 12,279,960 US 12,419,753 US 12,465,493