IP Library › Granted Patent US 11,249,389
Granted Patent B2
US 11,249,389 · App. 16/777,188 · Granted Feb 15, 2022

Extreme ultraviolet mask absorber materials

Inventors: Shuwei Liu (Singapore, SG); Vibhu Jindal (San Jose, CA)
Assignee: APPLIED MATERIALS, INC.
G03F1/24
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Quick Facts
Patent No.
US 11,249,389
App. No.
16/777,188
Granted
Feb 15, 2022
Kind
B2
Abstract

Extreme ultraviolet (EUV) mask blanks, methods for their manufacture and production systems therefor are disclosed. The EUV mask blanks comprise a substrate; a multilayer stack of reflective layers on the substrate; a capping layer on the multilayer stack of reflecting layers; and an absorber layer on the capping layer, the absorber layer made from tantalum and antimony.

Claims (31)

1. A method of manufacturing an extreme ultraviolet (EUV) mask blank comprising:

forming on a substrate a multilayer stack which reflects EUV radiation, the multilayer stack comprising a plurality of reflective layer pairs;

forming a capping layer on the multilayer stack; and

forming an absorber layer on the capping layer, the absorber layer comprising an alloy of tantalum and antimony.

2. The method of claim 1 , wherein the alloy of tantalum and antimony comprises about 33.7 wt. % to about 57.8 wt. % tantalum and about 42.2 wt. % to about 63.3 wt. % antimony.

3. The method of claim 1 , wherein the alloy of tantalum and antimony comprises about 57.8 wt. % to about 78.2 wt. % tantalum and about 21.8 wt. % to about 42.2 wt. % antimony.

4. The method of claim 2 , wherein the alloy of tantalum and antimony comprises about 21.9 wt. % to about 33.7 wt. % tantalum and about 66.3 wt. % to about 78.1 wt. % antimony.

5. The method of claim 3 , wherein the alloy of tantalum and antimony is amorphous.

6. The method of claim 1 , wherein the alloy is formed by co-sputtering the tantalum and antimony with a gas selected from one or more of argon (Ar), oxygen (O 2 ), or nitrogen (N 2 ) to form the absorber layer.

7. The method of claim 1 , wherein the alloy is deposited layer by layer as a laminate of tantalum and antimony layers using a gas selected from one or more of argon (Ar), oxygen (O 2 ), or nitrogen (N 2 ) to form the absorber layer.

8. The method of claim 1 , wherein the alloy is deposited using a bulk target having the same composition as the alloy and is sputtered using a gas selected from one or more of argon (Ar), oxygen (O 2 ), or nitrogen (N 2 ) to form the absorber layer.

9. The method of claim 2 , wherein the alloy of tantalum and antimony is doped with one of more of nitrogen or oxygen in a range of from 0.1 wt. % to 5 wt. %.

10. The method of claim 3 , wherein the alloy of tantalum and antimony is doped with one of more of nitrogen or oxygen in a range of from about 0.1 wt. % to about 5 wt. %.

11. An extreme ultraviolet (EUV) mask blank comprising:

a substrate;

a multilayer stack which reflects EUV radiation, the multilayer stack comprising a plurality of reflective layer pairs;

a capping layer on the multilayer stack of reflecting layers; and

an absorber layer comprising an alloy of tantalum and antimony.

12. The extreme ultraviolet (EUV) mask blank of claim 11 , wherein the alloy of tantalum and antimony comprises about 33.7 wt. % to about 57.8 wt. % tantalum and about 42.2 wt. % to about 63.3 wt. % antimony.

13. The extreme ultraviolet (EUV) mask blank of claim 11 , the alloy of tantalum and antimony comprises about 57.8 wt. % to about 78.2 wt. % tantalum and about 21.8 wt. % to about 42.2 wt. % antimony.

14. The extreme ultraviolet (EUV) mask blank of claim 12 , wherein the alloy of tantalum and antimony comprises about 21.9 wt. % to about 33.7 wt. % tantalum and about 66.3 wt. % to about 78.1 wt. % antimony.

15. The extreme ultraviolet (EUV) mask blank of claim 13 , wherein the alloy of tantalum and antimony is amorphous.

16. The extreme ultraviolet (EUV) mask blank of claim 11 , wherein the absorber layer has a thickness of less than 45 nm.

17. The extreme ultraviolet (EUV) mask blank of claim 11 , wherein the absorber layer further comprises a range of rom about 0.1 wt. % to about 5 wt. % of a dopant selected from one or more of nitrogen or oxygen.

18. The extreme ultraviolet (EUV) mask blank of claim 11 , wherein the absorber layer has a thickness of less than 45 nm.

19. The extreme ultraviolet (EUV) mask blank of claim 11 , wherein the absorber layer is etch selective relative to the capping layer.

20. An extreme ultraviolet (EUV) mask blank comprising:

a substrate;

a multilayer stack which reflects EUV radiation, the multilayer stack comprising a plurality of reflective layer pairs including molybdenum (Mo) and silicon (Si);

a capping layer on the multilayer stack of reflecting layers; and

an absorber layer comprising an alloy of tantalum and antimony.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2020
From: LIU, SHUWEI; JINDAL, VIBHU
To: APPLIED MATERIALS, INC.
Reel/Frame 052155/0754 →
Continuity (2)
Provisional Application 62799308 · Jan 31, 2019
Related Publication 20200249560A1 · Aug 6, 2020