Polished turbine fuel
Turbine fuel provided for large-scale land based turbines used by utilities for producing electricity and desalinated water, and for large mobile engines and turbines in marine and remote applications where only liquid fuels are available. Use results in less corrosion, ash formation and emissions (NOx, SOx, CO2 and noxious metals) than firing contaminated heavy crude, refinery residual oils or high sulfur fuel oils. Manufacture is by decontaminating crude oils, non-conventional crudes, and other highly contaminated feeds. Each fuel is produced as a single product of unit operations, not ex-plant blend of various refinery products, yet using an apparatus configuration less complex than conventional crude oil refining. These fuels can be fired by advanced high efficiency turbines of combined cycle power plants having hot flow paths and heat recovery steam generation systems susceptible to corrosion, which systems cannot otherwise risk contaminated heavy crudes or refinery residual oils feeds.
1. A fractionator ( 100 ) configured to
(a) separate crude oil feed based on sulfur contaminant levels, not temperature or other non-contaminant related separation criteria, into only three liquid (3) cuts for range within light overhead unstabilized whole naphtha to atmospheric bottoms, (i) first cut fraction F1(10), (ii) second cut fraction F2(20), and (iii) third cut residual fraction F3 (30), and
(b) direct fraction F1 without further processing to fuel combination comprising F1 and components of processed F2 and F3.
2. A fractionator of claim 1 configured with measuring device for analysis of sulfur content of one or more of fraction F1, F2 and F3.
3. A method of operating a hydrocarbon fractionator of claim 1 to reduce one or more of i) pressure drop across said fractionator, (ii) feed flash zone pressure, (iii) flash zone temperature, (iv) fractionator furnace duty and (v) energy consumed by said fractionator by
(a) increasing in F1 quantity of kerosene and other light distillates compared to F1 without said kerosene and light distillates,
(b) decreasing quantity of kerosene and other light distillates in fraction F2,
(c) combining remaining light distillates not within F1 with middle and heavy distillates in fraction F2, and
(d) maximize quantity of fraction F2 in relation to fraction F3.