IP Library › Granted Patent US 11,697,570
Granted Patent B2
US 11,697,570 · App. 16/781,872 · Granted Jul 11, 2023

Systems and methods for spooling and unspooling linear material

Inventors: James B. A. Tracey (Austin, TX); Joseph M. Hill, III (Austin, TX)
Assignee: GREAT STUFF, INC.
B65H75/4486B65H75/403B65H75/4436B65H75/4471B65H75/4484
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Quick Facts
Patent No.
US 11,697,570
App. No.
16/781,872
Granted
Jul 11, 2023
Kind
B2
Abstract

Apparatus and methods are disclosed related to spooling and unspooling linear material. Such apparatus and methods can assist the user in deploying and/or retracting linear material.

Claims (40)

1. A reel apparatus comprising:

a rotatable spool member configured to wind a linear material as the rotatable spool member rotates in a winding direction;

a motor configured to rotate the rotatable spool member in the winding direction and to rotate the rotatable spool member in an unwinding direction; and

a controller configured to:

monitor rotation of the rotatable spool member; and

in response to detecting an indicator that the rotatable spool member is not rotating in the winding direction, cause the motor to stop rotating the rotatable spool member in the winding direction while a portion of the linear material is unwound from the rotatable spool member.

2. The reel apparatus of claim 1 , further comprising one or more sensors configured to generate data associated with rotation of the rotatable spool member, wherein the controller is configured to monitor rotation of the rotatable spool member based on the data generated by the one or more sensors.

3. The reel apparatus of claim 2 , wherein the one or more sensors comprise an optical sensor.

4. The reel apparatus of claim 2 , wherein the one or more sensors comprise a magnetic sensor.

5. The reel apparatus of claim 2 , wherein the controller is configured to detect the indicator that the rotatable spool member is not rotating in the winding direction based on the data generated by the one or more sensors indicating that there has been no rotation in the winding direction for a predetermined period of time.

6. The reel apparatus of claim 1 , wherein the indicator that the rotatable spool member is not rotating in the winding direction is associated with the rotatable spool member not rotating.

7. The reel apparatus of claim 1 , wherein the indicator that the rotatable spool member is not rotating in the winding direction is associated with the rotatable spool member rotating in an unwinding direction.

8. The reel apparatus of claim 1 , wherein the controller is further configured to:

cause the motor to rotate the rotatable spool member in the unwinding direction; and

cause deployment of the linear material to cease in association with ceasing to cause the motor to rotate the rotatable spool member in the unwinding direction.

9. The reel apparatus of claim 1 , wherein the controller is further configured to:

determine an amount of the linear material unwound from the rotatable spool member;

cause the motor to rotate the rotatable spool member in an unwinding direction; and

in response to detecting that a certain amount of the linear material is unwound from the rotatable spool member, cease causing the motor to rotate the rotatable spool member in the unwinding direction.

10. A reel apparatus comprising:

a rotatable spool member configured to unwind a linear material as the rotatable spool member rotates in an unwinding direction;

a motor configured to rotate the rotatable spool member in the unwinding direction; and

a controller configured to:

cause the motor to rotate the rotatable spool member in the unwinding direction; and

cause braking to be applied to stop continued rotation of the rotatable spool member in association with ceasing to cause the motor to rotate the rotatable spool member in the unwinding direction in response to detecting that a user has stopped pulling on the linear material.

11. The reel apparatus of claim 10 , further comprising a brake, wherein the controller is configured to cause breaking to be applied to stop continued rotation of the rotatable spool member in association with ceasing to cause the motor to rotate the rotatable spool member in the unwinding direction using the brake.

12. The reel apparatus of claim 10 , wherein the controller is configured to cause breaking to be applied to stop continued rotation of the rotatable spool member in association with ceasing to cause the motor to rotate the rotatable spool member in the unwinding direction using the motor as a brake mechanism.

13. The reel apparatus of claim 12 , wherein the motor functions as the brake mechanism when a common mode voltage is applied across the motor.

14. The reel apparatus of claim 10 , further comprising one or more sensors configured to monitor rotation of the rotatable spool member in the unwinding direction, wherein the controller is configured to cause braking to be applied to stop continued rotation of the rotatable spool member in association with ceasing to cause the motor to rotate the rotatable spool member in the unwinding direction in response to an output of the one or more sensors.

15. A reel apparatus comprising:

a rotatable spool member configured to unwind a linear material as the rotatable spool member rotates in an unwinding direction;

a motor configured to rotate the rotatable spool member in the unwinding direction; and

a controller configured to:

monitor an amount of the linear material unwound from the rotatable spool member;

cause the motor to rotate the rotatable spool member in the unwinding direction; and

in response to detecting that a certain amount of the linear material is unwound from the rotatable spool member, cease causing the motor to rotate the rotatable spool member in the unwinding direction.

16. The reel apparatus of claim 15 , wherein the controller is configured to prevent the motor from initiating rotation of the rotatable spool member when more than the certain amount of linear material is unwound from the rotatable spool member.

17. The reel apparatus of claim 15 , wherein the certain amount is about half of a length of the linear material.

18. The reel apparatus of claim 15 , further comprising one or more sensors configured to generate data associated with rotation of the rotatable spool member, wherein the controller is configured to monitor the amount of the linear material unwound from the rotatable spool member based on the data generated by the one or more sensors.

19. The reel apparatus of claim 18 , wherein the one or more sensors comprise an optical sensor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2023
From: TRACEY, JAMES B.A; HILL, JOSEPH M., III
To: GREAT STUFF, INC.
Reel/Frame 063733/0446 →
Continuity (5)
Division 15607236 · May 26, 2017
Division 14298464 · Jun 6, 2014
Division 13449123 · Apr 17, 2012
Provisional Application 61477108 · Apr 19, 2011
Related Publication 20200223656A1 · Jul 16, 2020