IP Library Granted Patent US 11,198,611
Granted Patent B2
US 11,198,611 · App. 16/785,020 · Granted Dec 14, 2021

3D self-assembled multi-modal carbon-based particle

Inventors: Bruce Lanning (Littleton, CO); Michael W. Stowell (Sunnyvale, CA); Jerzy Gazda (Austin, TX); Jeffrey Bell (Santa Clara, CA)
Assignee: LytEn, Inc.
C01B32/184B01J19/12H01M4/133H01M4/1393H01M4/366H01M4/583H01M4/622H01M10/0525H01M10/0562B01J2219/0886B01J2219/0894B82Y30/00C01B2204/04C01B2204/22C01P2004/24C01P2004/45C01P2004/53C01P2006/16C01P2006/40H01M50/46
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Quick Facts
Patent No.
US 11,198,611
App. No.
16/785,020
Granted
Dec 14, 2021
Kind
B2
Abstract

This disclosure provides a composition of matter nucleated from a homogenous nucleation to form a self-assembled binder-less mesoporous carbon-based particle. In some implementations, the composition includes: a plurality of electrically conductive 3D aggregates formed of graphene sheets and sintered together to define a 3D hierarchical open porous structure comprising mesoscale structuring with micron-scale fractal structuring and configured to provide an electrical conduction between contact points of the graphene sheets. A porous arrangement is formed in the 3D hierarchical open porous structure and is arranged to contain a liquid electrolyte configured to provide ion transport through a plurality of interconnected porous channels in the 3D hierarchical open porous structure. A respective porous channel of the plurality of porous channels includes: a first portion configured to provide tunable ion conduits; a second portion configured to facilitate rapid ion transport; and, a third portion configured to at least partially confine active material.

Claims (22)

1. A battery comprising:

a first electrode;

a second electrode positioned opposite to the first electrode, the second electrode comprising:

a first film deposited on a current collector, the first film including a first plurality of carbon aggregates joined together to define a first porous structure configured to have a first conductivity; and

a second film deposited on the first film, the second film including a second plurality of carbon aggregates joined together to define a second porous structure configured to have a second conductivity that is different than the first conductivity;

an electrolyte contained within the battery, the electrolyte in contact with the first electrode and the second electrode; and

an artificial solid electrolyte interphase (A-SEI) disposed between the first electrode and second electrode.

2. The battery of claim 1 , wherein the first conductivity is greater than the first conductivity.

3. The battery of claim 1 , wherein the first film has a different concentration of carbon aggregates than the second film.

4. The battery of claim 1 , wherein the first film has a higher concentration of carbon aggregates than the second film.

5. The battery of claim 1 , wherein each of the carbon aggregates has an electrical conductivity greater than 500 Siemens per meter (S/m).

6. The battery of claim 1 , further comprising a porous separator positioned between the first electrode and the second electrode.

7. The battery of claim 1 , wherein the first film has an average thickness between approximately 10 μm and approximately 200 μm.

8. The battery of claim 1 , further comprising a third film deposited on the second film, the third film including a third plurality of carbon aggregates joined together to define a third porous structure configured to have a third conductivity that is different than the first conductivity and the second conductivity.

9. The battery of claim 1 , wherein each of first and second porous structures includes a plurality of interconnected channels.

10. The battery of claim 9 , wherein each of the interconnected channels comprises a first portion configured to provide a Li ion conduit and a second portion configured to facilitate rapid Li ion transport.

11. The battery of claim 9 , wherein each of the interconnected channels further comprises a third portion configured to temporarily confine lithium sulfide.

12. The battery of claim 1 , wherein the battery is a lithium-sulfur battery.

13. The battery of claim 1 , wherein the battery is a lithium-ion battery.

14. The battery of claim 1 , further comprising:

one or more additional films deposited on the second film and configured to provide one or more respective electrical conductivities that decrease in magnitude along a line extending from the copper current collector through the one or more additional films.

15. The battery of claim 1 , wherein the second electrode is an anode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2022
From: LANNING, BRUCE; STOWELL, MICHAEL W.; GAZDA, JERZY; BELL, JEFFREY
To: LYTEN, INC.
Reel/Frame 059003/0189 →
Continuity (7)
Provisional Application 62926225 · Oct 25, 2019
Provisional Application 62942103 · Nov 30, 2019
Provisional Application 62899077 · Sep 11, 2019
Provisional Application 62929690 · Nov 1, 2019
Provisional Application 62880326 · Jul 30, 2019
Provisional Application 62880336 · Jul 30, 2019
Related Publication 20210032110A1 · Feb 4, 2021
Cited By (10)
US 12,221,346 US 12,371,326 US 12,606,441 US 12,630,427 US 12,649,663 US 12,649,694 US 12,655,024 US 12,667,617 US 12,686,642 US 12,698,400