IP Library Granted Patent US 11,242,479
Granted Patent B2
US 11,242,479 · App. 16/791,506 · Granted Feb 8, 2022

Geopolymer cement for use in subterranean operations

Inventors: Thomas Jason Pisklak (Cypress, TX); Heloisa Helena Fabricio Fernandes (The Woodlands, TX); Megan Elizabeth McDaniel (Natchitoches, LA)
Assignee: Halliburton Energy Services, Inc.
C09K8/467C09K8/426C09K8/428C09K8/487E21B33/14C04B12/005C04B14/06
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,242,479
App. No.
16/791,506
Granted
Feb 8, 2022
Kind
B2
Abstract

Methods and compositions for using geopolymers to create storable cementitious slurries used for oil and gas well cementing are provided. The methods of the present disclosure include providing a set-delayed geopolymer cement composition including a geopolymer; activating the set-delayed geopolymer cement composition; introducing the set-delayed geopolymer cement composition into at least a portion of a subterranean formation; and allowing the set-delayed geopolymer cement composition to set in the subterranean formation.

Claims (32)

1. A method comprising:

first forming a set-delayed geopolymer cement composition comprising a geopolymer material and a set retarder, wherein the geopolymer material comprises an aluminosilicate source, a metal silicate source, an alkali activator, and water;

then mixing a slurry activator into the set-delayed geopolymer cement composition to activate the set-delayed geopolymer cement composition, wherein the slurry activator comprises water and hydrated lime;

introducing the set-delayed geopolymer cement composition into at least a portion of a subterranean formation; and

allowing the set-delayed geopolymer cement composition to at least partially set in the subterranean formation.

2. The method of claim 1 , wherein the step of mixing the slurry activator into the set-delayed geopolymer cement composition further comprises introducing the slurry activator into the portion of the subterranean formation substantially simultaneously with introducing the set-delayed geopolymer cement composition into the portion of the subterranean formation.

3. The method of claim 1 , wherein the slurry activator further comprises a dispersant.

4. The method of claim 1 , wherein the geopolymer material and the hydrated lime are present in a weight ratio of geopolymer material to hydrated lime of about 38:1 to about 48:1.

5. The method of claim 1 , wherein the step of mixing the slurry activator into the set-delayed geopolymer cement composition further comprises introducing the slurry activator into the portion of the subterranean formation after introducing the set-delayed geopolymer cement composition into at least the portion of the subterranean formation.

6. The method of claim 1 , wherein the aluminosilicate source is selected from the group consisting of a metakaolin clay, a calcined clay, a partially calcined clay, a kaolinite clay, a lateritic clay, an illite clay, a volcanic rock, a mine tailing, blast furnace slag, coal fly ash, any derivative thereof, and any combination thereof.

7. The method of claim 1 , wherein the alkali activator is a metal hydroxide.

8. The method of claim 1 , wherein the set-delayed geopolymer cement composition remains in a pumpable fluid state for at least about 1 day or more prior to mixing the slurry activator into the set-delayed geopolymer cement composition.

9. The method of claim 1 , wherein the set-delayed geopolymer cement composition further comprises at least one additive selected from the group consisting of a weighting agent, a gas-generating additive, a lost-circulation material, and any combination thereof.

10. The method of claim 1 , wherein the set-delayed geopolymer cement composition sets after mixing the slurry activator into the set-delayed geopolymer cement composition to develop a 24-hour compressive strength of at least about 50 psi as measured using a destructive crush test at 140° F. (60° C.).

11. The method of claim 1 , wherein the set-delayed geopolymer cement composition is introduced into an annulus between a wall of a well bore and a conduit disposed in the well bore.

12. A method comprising:

storing a set-delayed geopolymer cement composition for a period of about 1 day or longer, wherein the set-delayed geopolymer cement composition comprises a set retarder and a geopolymer material comprising an aluminosilicate source, a metal silicate source, a metal hydroxide, and water;

activating the set-delayed geopolymer cement composition after storing by adding slurry activator to the set-delayed geopolymer cement composition, wherein the slurry activator comprises water and hydrated lime;

introducing the set-delayed geopolymer cement composition into at least a portion of a subterranean formation; and

allowing the set-delayed geopolymer cement composition to set in the subterranean formation.

13. The method of claim 12 , wherein the step of introducing the set-delayed geopolymer cement composition into at least the portion of the subterranean formation comprises using a pump to introduce the set-delayed geopolymer cement composition into an annulus between a wall of a well bore and a conduit disposed in the well bore.

14. The method of claim 12 , wherein the aluminosilicate source is a metakaolin clay, the metal silicate source is a sodium silicate, and the metal hydroxide is sodium hydroxide.

15. A method comprising:

first forming a set-delayed geopolymer cement composition comprising a geopolymer material and a set retarder, wherein the geopolymer material comprises an aluminosilicate source, a metal silicate source, an alkali activator, and water;

then mixing a slurry activator into the set-delayed geopolymer cement composition to activate the set-delayed geopolymer cement composition, wherein the slurry activator comprises water and Portland cement;

introducing the set-delayed geopolymer cement composition into at least a portion of a subterranean formation; and

allowing the set-delayed geopolymer cement composition to at least partially set in the subterranean formation.

16. The method of claim 15 , wherein the step of mixing the slurry activator into the set-delayed geopolymer cement composition further comprises introducing the slurry activator into the portion of the subterranean formation substantially simultaneously with introducing the set-delayed geopolymer cement composition into the portion of the subterranean formation.

17. The method of claim 15 , wherein the step of mixing the slurry activator into the set-delayed geopolymer cement composition further comprises introducing the slurry activator into the portion of the subterranean formation after introducing the set-delayed geopolymer cement composition into at least the portion of the subterranean formation.

18. The method of claim 15 , wherein the aluminosilicate source is selected from the group consisting of a metakaolin clay, a calcined clay, a partially calcined clay, a kaolinite clay, a lateritic clay, an illite clay, a volcanic rock, a mine tailing, blast furnace slag, coal fly ash, any derivative thereof, and any combination thereof.

19. The method of claim 15 , wherein the set-delayed geopolymer cement composition remains in a pumpable fluid state for at least about 1 day or more prior to mixing the slurry activator into the set-delayed geopolymer cement composition.

20. The method of claim 15 , wherein the set-delayed geopolymer cement composition sets after mixing the slurry activator into the set-delayed geopolymer cement composition to develop a 24-hour compressive strength of at least about 50 psi as measured using a destructive crush test at 140° F. (60° C.).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2020
From: PISKLAK, THOMAS JASON; FABRICIO FERNANDES, HELOISA HELENA; MCDANIEL, MEGAN ELIZABETH
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 051944/0010 →
Continuity (1)
Related Publication 20210253932A1 · Aug 19, 2021
Cited By (3)
US 12,624,274 US 12,644,035 US 12,698,432