IP Library › Granted Patent US 11,760,009
Granted Patent B2
US 11,760,009 · App. 16/793,011 · Granted Sep 19, 2023

Three-dimensional shaped article production method

Inventor: Akihiko Tsunoya (Nagano, JP)
Assignee: Seiko Epson Corporation
B29C64/165B22F10/14B22F12/55B33Y10/00B33Y70/10B22F10/34B22F12/10B22F12/224B22F12/63
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Quick Facts
Patent No.
US 11,760,009
App. No.
16/793,011
Granted
Sep 19, 2023
Kind
B2
Abstract

A three-dimensional shaped article production method is a three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers and includes a first metal powder supply step of supplying a first metal powder having a first average particle diameter to a shaping table, a layer formation step of forming the layer by compressing the first metal powder supplied to the shaping table, a first liquid supply step of supplying a first liquid containing a binder and a second metal powder having a second average particle diameter that is an average particle diameter 1/10 or more and ½ or less the first average particle diameter to at least a portion of a constituent region of the three-dimensional shaped article, a second liquid supply step of supplying a second liquid that contains a binder, but does not contain a metal powder to at least a portion of a surface layer region in the constituent region, and a sintering step of sintering a metal in the constituent region by heating a stacked body.

Claims (10)

1. A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers, comprising:

a first metal powder supply step of supplying a first metal powder having a first average particle diameter to a shaping table;

a layer formation step of forming the layer by compressing the first metal powder supplied to the shaping table;

a first liquid supply step of supplying a first liquid to at least a portion of a constituent region of the three-dimensional shaped article in the layer, the first liquid containing a binder and a second metal powder, the second metal powder having a second average particle diameter that is 1/10 or more and ½ or less of the first average particle diameter;

a second liquid supply step of supplying a second liquid that contains a binder, but does not contain a metal powder to at least a portion of a surface layer region in the constituent region, the second liquid supply step being performed after the first liquid supply step; and

a sintering step of sintering a metal in the constituent region by heating a stacked body of the layers.

2. The three-dimensional shaped article production method according to claim 1 , wherein in the second liquid supply step, the second liquid is supplied to the entire surface layer region.

3. The three-dimensional shaped article production method according to claim 1 , wherein the first liquid and the second liquid are supplied to an internal region other than the surface layer region in the constituent region.

4. The three-dimensional shaped article production method according to claim 3 , wherein the first liquid and the second liquid are alternately supplied to the internal region at every layer.

5. The three-dimensional shaped article production method according to claim 1 , wherein the first liquid is supplied to an internal region other than the surface layer region in the constituent region without supplying the second liquid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2020
From: TSUNOYA, AKIHIKO
To: SEIKO EPSON CORPORATION
Reel/Frame 051841/0158 →
Priority Claims (1)
JP 2019-028653 · Feb 20, 2019 · national
Continuity (1)
Related Publication 20200261974A1 · Aug 20, 2020
Cited By (1)
US 12,643,148