IP Library Granted Patent US 11,104,790
Granted Patent B1
US 11,104,790 · App. 16/795,034 · Granted Aug 31, 2021

Transient polymer blends

Inventors: Adam Lomazoff (Waltham, MA); Matthew DiLeo (Boston, MA)
Assignee: MORSECORP Inc.
C08L61/18C08G63/08C08L55/02C08K5/0016C08K5/01C08K5/02C08K5/55
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Quick Facts
Patent No.
US 11,104,790
App. No.
16/795,034
Granted
Aug 31, 2021
Kind
B1
Abstract

Polymer blends are described that are formed from a transient polymer material, a polymer comprising an acrylonitrile group (e.g., ABS, SAN), and/or one or more polyester polymers. For blends in which two or more polyester polymers are blended with a transient polymer material, at least two of the polyester polymers are immiscible with one another, and one of the polyester polymers has a glass transition temperature less than or equal to 0° C. The polymer blends herein can decompose into liquid phase decomposition products upon exposure to a transience reaction trigger in less than 8 hours even at temperatures of less than −20° C.

Claims (75)

1. A polymer blend comprising:

a transient polymer material; and

one or both of:

a polymer that includes an acrylonitrile group or

a polyester polymer having a glass transition temperature of less than 0° C.

2. The polymer blend of claim 1 , wherein the transient polymer material comprises poly(phthalaldehyde) (PPHA).

3. The polymer blend of claim 1 , wherein the polymer that includes the acrylonitrile group comprises acrylonitrile butadiene styrene (ABS) polymer.

4. The polymer blend of claim 3 , comprising:

from 1 weight % to 33 weight % ABS polymer; and

from 80 weight % to 99 weight % transient polymer material,

wherein the total of the ABS polymer and the transient polymer material is 100 weight %.

5. The polymer blend of claim 1 , wherein the polymer that includes the acrylonitrile group comprises styrene acrylonitrile (SAN).

6. The polymer blend of claim 1 , wherein:

the polyester polymer comprises a first polyester and a second polyester compositionally different from the first polyester; and

the first polyester and the second polyester are immiscible with one another.

7. The polymer blend of claim 1 , comprising:

from 20 weight % to 98 weight % transient polymer material;

from 1 weight % to 25 weight % of a first polyester; and

from 1 weight % to 10 weight % of a second polyester compositionally different from the first polyester and immiscible with the first polyester,

wherein the total composition is 100 weight %.

8. The polymer blend of claim 7 , wherein the transient polymer material further comprises from 25 weight % to 60 weight % of an ionic liquid plasticizer, a non-ionic liquid plasticizer, or both.

9. The polymer blend of claim 7 , wherein the first polyester and the second polyester are selected from one or more of the following combinations:

polycaprolactone (PCL) and polybutyrate adipate terephthalate (PBAT);

polycaprolactone (PCL) and polybutylene succinate adipate (PBSA);

polylactic acid (PLA) and a copolymer of 3-hydroxybutyrate and 3-hydroxyhexanoate (PBHB); and

polylactic acid (PLA) and polybutylene succinate (PBS).

10. The polymer blend of claim 7 , wherein the first polyester has a glass transition temperature of less than 0° C. and the second polyester has a glass transition temperature greater than 0° C., and wherein the first polyester and the second polyester are selected from one or more of the following combinations:

polycaprolactone (PCL) and polylactic acid (PLA);

polycaprolactone (PCL) and thermoplastic starch (TPS);

polylactic acid (PLA) and polybutylene succinate adipate (PBSA);

polyhydroxybutyrate (PHB) and polyether sulfone (PES); and

polycaprolactone (PCL) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV).

11. The polymer blend of claim 1 , wherein:

the transient polymer material comprises:

from 20 weight % to 50 weight % polyphthalaldehyde (PPHA);

from 30 weight % to 48 weight % of an ionic liquid plasticizer;

from 10 weight % to 25 weight % of a phthalate plasticizer;

from 1 weight % to 5 weight % of a photo-active material comprising 4-Isopropyl-4′-methyldiphenyliodonium Tetrakis(pentafluorophenyl)borate and anthracene;

the polymer that includes the acrylonitrile group comprises from 1 weight % to 10 weight % of acrylonitrile butadiene styrene; and

the polyester polymer comprises from 5 weight % to 20 weight % of poly(caprolactone), and

wherein the total composition comprises 100 weight % of the polymer blend.

12. The polymer blend of claim 11 , wherein the polymer blend exhibits a yield strength of approximately 0.64 MPa, an elongation to break of approximately 612%, and a stress at elongation to break of approximately 1.68 MPa, and wherein the preceding properties were measured at a strain rate of 100% strain per minute at 20° C.

13. The polymer blend of claim 1 , wherein the polymer blend decomposes from a solid phase to a liquid phase upon exposure to a decomposition trigger in a period of less than 8 hours at temperatures below 20° C.

14. The polymer blend of claim 13 , wherein at least 50 weight % of the polymer blend decomposes from a solid phase to a liquid phase in a period of less than 1 hour at a temperature of from 20° C. to 40° C.

15. A polymer blend comprising:

a transient polymer material;

a first polyester polymer having a first glass transition temperature of less than 0° C.; and

a second polyester polymer compositionally different from the first polyester polymer and immiscible with the first polyester polymer.

16. The polymer blend of claim 15 , wherein the polymer blend decomposes to a liquid phase upon exposure to a decomposition trigger.

17. The polymer blend of claim 15 , wherein the transient polymer material comprises poly(phthalaldehyde) (PPHA).

18. The polymer blend of claim 15 , further comprising at least one additional polyester polymer compositionally different from the first and second polyester polymers.

19. The polymer blend of claim 18 , wherein one or more of the second polyester polymer and the at least one additional polyester polymer have a glass transition temperature greater than 0° C.

20. The polymer blend of claim 15 , further comprising from 1 weight % to 10 weight % of an acrylonitrile butadiene styrene polymer, and wherein:

the transient polymer material comprises:

from 20 weight % to 50 weight % polyphthalaldehyde (PPHA);

from 30 weight % to 48 weight % of an ionic liquid plasticizer;

from 10 weight % to 25 weight % of a phthalate plasticizer;

from 1 weight % to 5 weight % of a photo-active material comprising 4-Isopropyl-4′-methyldiphenyliodonium Tetrakis(pentafluorophenyl)borate and anthracene;

the first polyester polymer has a glass transition temperature of less than 0° C. and comprises from 5 weight % to 25 weight %, and

the second polyester polymer has a glass transition temperature of less than 10° C. and comprises from 1 weight % to 10 weight %,

wherein the total composition comprises 100 weight %.

21. A polymer blend comprising:

a transient polymer material;

a first polyester polymer having a first glass transition temperature greater than 0° C.; and

a second polyester polymer compositionally different from the first polyester polymer, having a second glass transition temperature greater than 0° C. and immiscible with the first polyester polymer.

22. The polymer blend of claim 21 , wherein the first polyester and the second polyester are selected from one or more of the following combinations:

polylactic acid (PLA) and polyhydroxybutyrate (PHB); and

polylactic acid (PLA) and thermoplastic starch (TPS).

23. The polymer blend of claim 8 , wherein the ionic liquid plasticizer is 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide.

24. The polymer blend of claim 11 , wherein the ionic liquid plasticizer is 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide.

25. The polymer blend of claim 20 , wherein the ionic liquid plasticizer is 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide.

26. The polymer blend of claim 11 , wherein the phthalate plasticizer is bis(2-ethylhexyl) phthalate.

27. The polymer blend of claim 20 , wherein the phthalate plasticizer is bis(2-ethylhexyl) phthalate.

28. The polymer blend of claim 20 , wherein the first polyester polymer comprises polycaprolactone (PCL).

29. The polymer blend of claim 20 , wherein the second polyester polymer comprises polybutylene adipate co-terphthalate (PBAT).

Assignments (2)
CONFIRMATORY LICENSE Recorded Jun 25, 2024
From: MORSE CORP INC.
To: DEFENSE ADVANCED RESEARCH PROJECTS AGENCY
Reel/Frame 067838/0904 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2020
From: LOMAZOFF, ADAM; DILEO, MATTHEW
To: MORSECORP, INC.
Reel/Frame 051923/0188 →
Continuity (2)
Continuation 16543520 · Aug 17, 2019
Provisional Application 62765121 · Aug 17, 2018
Cited By (1)
US 12,322,588