IP Library Granted Patent US 12,051,568
Granted Patent B2
US 12,051,568 · App. 16/802,666 · Granted Jul 30, 2024

Semiconductor manufacturing apparatus

Inventors: Yasutaka Nitta (Kitakyushu, JP); Takuma Wada (Kitakyushu, JP); Ryoto Takizawa (Kitakyushu, JP)
Assignee: Toto Ltd.
H01J37/32477C23C16/4583H01J37/32715H01L21/67011H01L21/6831H01J2237/2007
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,051,568
App. No.
16/802,666
Granted
Jul 30, 2024
Kind
B2
Abstract

According to one embodiment, a semiconductor manufacturing apparatus member includes a base and a particle-resistant layer. The base includes a first surface, a second surface crossing the first surface, and an edge portion connecting the first surface and the second surface. The particle-resistant layer includes a polycrystalline ceramic and covering the first surface, the second surface, and the edge portion. The particle-resistant layer includes a first particle-resistant layer provided at the edge portion, and a second particle-resistant layer provided at the first surface. A particle resistance of the first particle-resistant layer is higher than a particle resistance of the second particle-resistant layer.

Claims (18)

1. A semiconductor manufacturing apparatus, comprising:

a chamber including an interior wall forming a space where plasma is generated, the interior wall including a lower interior wall where an electrostatic chuck is disposed, and an upper interior wall disposed higher than the lower interior wall, the electrostatic chuck configured to support a wafer thereon,

the upper interior wall including an upper member, the upper member comprising:

a base having a ring configuration, the base including a first surface facing inside of the ring configuration thereof, a second surface crossing the first surface, a third surface crossing the first surface, a first edge portion connecting the first surface and the second surface, and a second edge portion connecting the first surface and the third surface, the second edge portion being higher than the first edge portion; and

a particle-resistant layer including a polycrystalline ceramic, the particle-resistant layer including

a first particle-resistant layer provided at the first edge portion,

a second particle-resistant layer provided at the first surface, and

a third particle-resistant layer provided at the second surface,

wherein a particle resistance of the first particle-resistant layer is higher than a particle resistance of the second particle-resistant layer,

wherein a thickness of the first particle-resistant layer is thinner than a thickness of the second particle-resistant layer, and

wherein the first particle-resistant layer is denser than the second particle-resistant layer.

2. The semiconductor manufacturing apparatus according to claim 1 , wherein the particle-resistant layer includes at least one type selected from the group consisting of an oxide of a rare-earth element, a fluoride of a rare-earth element, and an acid fluoride of a rare-earth element.

3. The semiconductor manufacturing apparatus according to claim 2 , wherein the rare-earth element is at least one type selected from the group consisting of Y, Sc, Yb, Ce, Pr, Eu, La, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Tm, and Lu.

4. The semiconductor manufacturing apparatus according to claim 1 , wherein an average crystallite size of the polycrystalline ceramic calculated using a TEM image having a magnification of 400,000 times to 2,000,000 times is not less than 3 nm and not more than 50 nm.

5. The semiconductor manufacturing apparatus according to claim 1 , wherein an average crystallite size of the polycrystalline ceramic in the first particle-resistant layer calculated using a TEM image having a magnification of 400,000 times to 2,000,000 times is smaller than an average crystallite size of the polycrystalline ceramic in the second particle-resistant layer calculated using a TEM image having a magnification of 400,000 times to 2,000,000 times.

6. The semiconductor manufacturing apparatus according to claim 1 , wherein the first particle-resistant layer and the second particle-resistant layer each have arithmetic average heights Sa of 0.060 or less after a reference plasma resistance test.

7. The semiconductor manufacturing apparatus according to claim 1 , wherein a surface of the base where the particle-resistant layer is provided has an arithmetic average roughness Ra of 0.2 μm or less.

8. The semiconductor manufacturing apparatus according to claim 1 , wherein the particle-resistant layer includes a fourth particle-resistant layer provided at the second edge portion, wherein a particle resistance of the fourth particle-resistant layer is higher than the particle resistance of the second particle-resistant layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2020
From: NITTA, YASUTAKA; WADA, TAKUMA; TAKIZAWA, RYOTO
To: TOTO LTD.
Reel/Frame 051945/0476 →
Priority Claims (2)
JP 2019-033547 · Feb 27, 2019 · national
JP 2019-238045 · Dec 27, 2019 · national
Continuity (1)
Related Publication 20200273675A1 · Aug 27, 2020
Cited By (1)
US 12,738,460