IP Library Granted Patent US 11,069,524
Granted Patent B2
US 11,069,524 · App. 16/803,508 · Granted Jul 20, 2021

Methods for using remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition to grow layers in light emitting devices

Inventors: Isaac Wildeson (San Jose, CA); Parijat Deb (San Jose, CA); Erik Charles Nelson (Pleasanton, CA); Junko Kobayashi (San Jose, CA)
Assignee: LUMILEDS LLC
H01L21/02274H01L21/0228H01L21/02266H01L21/02271H01L21/203H01L29/66151H01L29/66219H01L29/88H01L29/882H01L33/005H01L33/007H01L33/0062H01L33/0075H01L33/0095H01L33/02H01L33/04H01L33/06H01L21/0254H01L21/0262H01L21/02458H01L21/02576H01L21/02579H01L21/02631H01L33/0025H01L33/325
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Quick Facts
Patent No.
US 11,069,524
App. No.
16/803,508
Granted
Jul 20, 2021
Kind
B2
Abstract

Described herein are methods for using remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition to grow layers for light emitting devices. A method includes growing a light emitting device structure on a growth substrate, and growing a tunnel junction on the light emitting device structure using at least one of RP-CVD and sputtering deposition. The tunnel junction includes a p++ layer in direct contact with a p-type region, where the p++ layer is grown by using at least one of RP-CVD and sputtering deposition. Another method for growing a device includes growing a p-type region over a growth substrate using at least one of RP-CVD and sputtering deposition, and growing further layers over the p-type region. Another method for growing a device includes growing a light emitting region and an n-type region using at least one of RP-CVD and sputtering deposition over a p-type region.

Claims (43)

1. A method for growing a light emitting device, the method comprising:

growing a device structure on a growth substrate using a non-RP-CVD and non-sputtering deposition process, the device structure including a n-type region and a p-type region stacked together; and

growing at least a portion of a layer of a tunnel junction on the device structure by using at least one of remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition in a gaseous environment comprising one or more of a nitrogen-containing gas and a hydrogen-containing gas.

2. The method of claim 1 , wherein growing the tunnel junction further comprises:

directly contacting a p++ layer with the p-type region, wherein the p++ layer is more heavily doped than the p-type region; and

contacting a n++ layer with the p++ layer, wherein the portion of the layer of the tunnel junction is the p++ layer; the device structure and tunnel junction comprising a III-nitride material.

3. The method of claim 2 , wherein at least a portion of the n++ layer is grown by at least one of RP-CVD and sputtering deposition in an environment that does not cause inoperability of at least the p++ layer.

4. The method of claim 2 , wherein

growing the device structure further comprises:

growing the n-type region, the layer of the tunnel junction, and the p-type region by metal organic chemical vapor deposition;

annealing the n-type region, the III-nitride layer, and the p-type region; and

growing at least a portion of the layer of the tunnel junction further comprises:

after said annealing, growing the p++ layer on the p-type region, wherein the layer of the tunnel junction is the p++ layer.

5. The method of claim 2 , wherein the tunnel junction further comprises an additional layer disposed between the p++ layer and the n++ layer, the additional layer having a different composition from the p++ layer and the n++ layer.

6. The method of claim 1 , wherein growing the device structure further comprises:

growing the n-type region, and a first portion of the p-type region by metal organic chemical vapor deposition (MOCVD);

annealing the n-type region, and the first portion of the p-type region; and

after said annealing, growing a second portion of the p-type region by at least one of RP-CVD and sputtering deposition in at least a reduced hydrogen environment that does not cause inoperability of at least the first portion of the p-type region and the second portion of the p-type region.

7. The method of claim 1 , further comprising:

forming a first metal contact in direct contact with the n-type region and a second metal contact in direct contact with the n-type contact layer.

8. The method of claim 7 , further comprising:

growing a second device structure on the tunnel junction.

9. The method of claim 1 , wherein growing the tunnel junction further comprises:

directly contacting a p++ layer with the p-type region, wherein the layer of the tunnel junction is the p++ layer and the p++ layer is more heavily doped than the p-type region, at least a portion of the p++ layer grown by metal organic chemical vapor deposition (MOCVD);

annealing at least the portion of the p++ layer; and

directly contacting a n++ layer with the p++ layer, the n++ layer grown by at least one of RP-CVD and sputtering deposition in an environment that does not cause inoperability of at least the p++ layer.

10. The method of claim 1 , further comprising a light emitting region between the n-type region and the p-type region.

11. A method for growing a light emitting device, the method comprising:

growing a device structure on a growth substrate using a MOCVD process, the device structure including a n-type region, and a p-type region stacked together; and

growing at least a portion of a layer of a tunnel junction on the device structure by using at least one of remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition in a gaseous environment comprising one or more of a nitrogen-containing gas and a hydrogen-containing gas that does not cause inoperability of at least the p-type region.

12. The method of claim 11 , wherein growing the tunnel junction further comprises:

directly contacting a p++ layer with the p-type region, wherein the p++ layer is more heavily doped than the p-type region; and

contacting a n++ layer with the p++ layer, wherein the portion of the layer of the tunnel junction is the p++ layer, the device structure and tunnel junction comprising a III-nitride material.

13. The method of claim 12 , wherein:

growing the device structure further comprises:

annealing the n-type region, the III-nitride layer, and the p-type region; and

growing at least a portion of the layer of the tunnel junction further comprises:

after said annealing, growing the p++ layer on the p-type region, wherein the layer is the p++ layer.

14. The method of claim 12 , wherein the tunnel junction further comprises an additional layer disposed between the p++ layer and the n++ layer, the additional layer having a different composition from the p++ layer and the n++ layer.

15. The method of claim 11 , wherein growing the device structure further comprising:

annealing the n-type region, the region, and the first portion of the p-type region; and

after said annealing, growing a second portion of the p-type region by at least one of RP-CVD and sputtering deposition in an environment that does not cause inoperability of at least the first portion of the p-type region and the second portion of the p-type region.

16. The method of claim 11 , wherein the device is a light emitting device and the device structure includes a light emitting region between the n-type region and the p-type region.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2020
From: WILDESON, ISAAC; DEB, PARIJAT; NELSON, ERIK CHARLES; KOBAYASHI, JUNKO
To: LUMILEDS LLC
Reel/Frame 052364/0643 →
Continuity (4)
Continuation 16274778 · Feb 13, 2019
Continuation 15600368 · May 19, 2017
Provisional Application 62339412 · May 20, 2016
Related Publication 20200203158A1 · Jun 25, 2020
Cited By (1)
US 12,494,155