IP Library Granted Patent US 11,654,996
Granted Patent B2
US 11,654,996 · App. 16/804,690 · Granted May 23, 2023

Electric saddle type vehicle

Inventors: Erik Buell (Mukwonago, WI); Edward Matthew Laben (Mukwonago, WI); Daniel David Hurda (Mequon, WI)
Assignee: FUELL Inc.
B62K11/04B62J1/08B62M7/02B60L2200/12B62K2204/00
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Quick Facts
Patent No.
US 11,654,996
App. No.
16/804,690
Granted
May 23, 2023
Kind
B2
Abstract

A motorcycle, or saddle type vehicle, is disclosed that may have at least one seat and at least two wheels, at least one hub electric motor. A large dry storage compartment may be positioned between the rider and steering mount. A rechargeable battery and battery management system may be located below the storage compartment in a battery housing, where the battery housing may be a structural component of the chassis. A rear electronics housing may be attached to and located behind the battery housing, and may contain major electrical components such as electric motor controller and contactors. Two structural members, or frame side rails, may form sides of the storage compartment and extend between the electronics housing and steering mount. The electronics housing may also connect to the battery housing such that the battery housing reinforces and strengthens the chassis, or structural frame. A secondary storage compartment may be located under the seat. Additionally, the storage compartments may have electronic locking mechanisms that are activated via a wireless connection to a remote electronic device. The rear suspension may include a swingarm on one side of the vehicle.

Claims (46)

1. An electric saddle type vehicle comprising:

a saddle type vehicle chassis including:

a steering mount structure at a front end of the chassis, wherein the steering mount structure is configured to attach to a front suspension;

a structural member connected to and extending from a rear end of the steering mount structure to a front end of an electronics housing, wherein the electronics housing contains electrical components; and

a swingarm configured to support a rear wheel, wherein the swingarm has a front swingarm fork, wherein the front swingarm fork attaches to the electronics housing on opposite sides of the electronics housing; and

wherein the swingarm supports an electric hub motor that drives the rear wheel.

2. The electric saddle type vehicle of claim 1 , wherein the electronics housing contains an electric motor.

3. The electric saddle type vehicle of claim 1 , wherein the front swingarm fork forms a swingarm pivot axis, and wherein the electronics housing descends past the swingarm pivot axis.

4. The electric saddle type vehicle of claim 3 , wherein the swingarm rotates about the swingarm pivot axis.

5. The electric saddle type vehicle of claim 1 , wherein the swingarm extends rearward of the electronics housing and wherein the electronics housing is connected to a rear surface of a battery housing, wherein the battery housing includes an electrical energy storage unit.

6. An electric saddle type vehicle comprising:

a saddle type vehicle chassis including:

a steering mount structure at a front end of the chassis, wherein the steering mount structure is configured to attach to a front suspension;

a structural member connected to and extending from a rear end of the steering mount structure to a front end of an electronics housing, wherein the electronics housing contains electrical components; and

a swingarm configured to support a rear wheel, wherein the swingarm has a front swingarm fork, wherein the front swingarm fork attaches to the electronics housing on opposite sides of the electronics housing;

wherein the front swingarm fork forms a swingarm pivot axis, and wherein the electronics housing descends past the swingarm pivot axis; and

wherein wiring exits the electronics housing and enters the swingarm at a location substantially co-linear with the swingarm pivot axis.

7. An electric saddle type vehicle comprising:

a saddle type vehicle chassis including:

a steering mount structure at a front end of the chassis, wherein the steering mount structure is configured to attach to a front suspension;

a structural member connected to and extending from a rear end of the steering mount structure to a front end of an electronics housing, wherein the electronics housing contains electrical components; and

a swingarm configured to support a rear wheel, wherein the swingarm has a front swingarm fork, wherein the front swingarm fork attaches to the electronics housing on opposite sides of the electronics housing; and

wherein the front swingarm fork is attached a pair of bosses spaced away from an outer surface of the electronics housing, wherein each boss of the pair of bosses includes a bearing.

8. The electric saddle type vehicle of claim 7 , wherein the front swingarm fork comprises a pair of arms such that each arm is located between one of the pair of bosses and the outer surface of the electronics housing.

9. The electric saddle type vehicle of claim 8 , wherein the bearing is retained by a foot peg mount.

10. The electric saddle type vehicle of claim 9 , wherein a stub axle is received in the bearing and attached to the swingarm using a bolt.

11. An electric saddle type vehicle comprising:

a saddle type vehicle chassis including:

a steering mount structure at a front end of the chassis, wherein the steering mount structure is configured to attach to a front suspension;

a structural member connected to and extending from a rear end of the steering mount structure to a front end of an electronics housing, wherein the electronics housing contains electrical components;

a swingarm configured to support a rear wheel attached to the electronics housing;

an electric motor configured to drive the rear wheel; and

a radiator for cooling the electric motor is mounted under the swingarm.

12. The electric saddle type vehicle of claim 11 , wherein a vehicle control module monitors a temperature of the electric motor and circulates coolant to maintain the temperature of the electric motor.

13. The electric saddle type vehicle of claim 11 , wherein a battery housing connected to and positioned below the structural member, wherein the battery housing includes at least one electrical energy storage device and a service disconnect; and wherein when the service disconnect is removed, power from the at least one electrical energy storage device is shut off to external electrical connections.

14. The electric saddle type vehicle of claim 13 , wherein removal of the battery housing is prevented unless the service disconnect is removed.

15. An electric saddle type vehicle comprising:

a saddle type vehicle chassis including:

a steering mount structure at a front end of the chassis, wherein the steering mount structure is configured to attach to a front suspension;

a structural member connected to and extending from a rear end of the steering mount structure to a front end of an electronics housing, wherein the electronics housing contains electrical components; and

a seat support structure attached to the electronics housing, wherein the seat support structure includes a pair of rails and a pair of passenger grab handles, wherein the seat support structure supports a seat, wherein the seat slides on the pair of rails.

16. The electric saddle type vehicle of claim 15 , wherein turn signals are integrated into the pair of passenger grab handles.

17. The electric saddle type vehicle of claim 15 , wherein a quick charge port is exposed when the seat is slid rearward.

18. The electric saddle type vehicle of claim 15 , further comprising:

a swingarm configured to support a rear wheel attached to the electronics housing, wherein the swingarm has a front swingarm fork, wherein the front swingarm fork attaches to the electronics housing on opposite sides of the electronics housing.

19. The electric saddle type vehicle of claim 18 , wherein the front swingarm fork is attached a pair of bosses spaced away from an outer surface of the electronics housing, wherein each boss of the pair of bosses includes a bearing.

Assignments (2)
COURT APPOINTMENT Recorded Sep 11, 2025
From: WHITTEN, TITANIA
To: MITTAL, RAKESH
Reel/Frame 072226/0082 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2020
From: BUELL, ERIK; LABEN, EDWARD MATTHEW; HURDA, DANIEL DAVID
To: FUELL INC.
Reel/Frame 052141/0096 →
Continuity (9)
Continuation In Part 16746372 · Jan 17, 2020
Continuation In Part 16396165 · Apr 26, 2019
Provisional Application 62823813 · Mar 26, 2019
Provisional Application 62812156 · Feb 28, 2019
Provisional Application 62812166 · Feb 28, 2019
Provisional Application 62793670 · Jan 17, 2019
Provisional Application 62776036 · Dec 6, 2018
Provisional Application 62663803 · Apr 27, 2018
Related Publication 20200339210A1 · Oct 29, 2020