IP Library › Granted Patent US 11,692,718
Granted Patent B2
US 11,692,718 · App. 16/806,119 · Granted Jul 4, 2023

Direct current electric on-demand water heater

Inventors: Christopher M. Hayden (Waterbury, CT); Sergiu G. Mihu (Waterbury, CT); Eric Jurczyszak (Waterbury, CT)
Assignee: Rheem Manufacturing Company
F24D17/0068F24D17/02F24H1/06F24H9/2021F24S10/00G05B15/02F24D18/00F24D2101/40F24D2105/00F24H2240/01F24H2250/02
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Quick Facts
Patent No.
US 11,692,718
App. No.
16/806,119
Granted
Jul 4, 2023
Kind
B2
Abstract

The disclosed technology includes an on-demand water heater which uses an electric heat source to heat the water. The on-demand water heater can have a low fluid capacity heating chamber which has an inlet and an outlet, an electric heat source for heating the water, and a controller to control the electric heat source and maintain the temperature of the water at a predetermined temperature setting. The on-demand water heater can be powered by a direct current power source. The on-demand water heater can also utilize a solar thermal system to provide additional heat to the water.

Claims (54)

1. A direct current (DC) electric fluid heating system comprising:

a DC electric fluid heating device comprising:

a heating chamber having a fluid inlet and a fluid outlet, the heating chamber being configured to hold a fluid and having a low fluid capacity;

an electric heat source for heating the fluid;

a flow sensor configured to detect a fluid flow;

a temperature sensor configured to detect a fluid temperature; and

a controller configured to:

receive flow data from the flow sensor, the flow data indicative of the fluid flow;

receive temperature data from the temperature sensor, the temperature data indicative of the fluid temperature;

determine whether a heat output of the electric heat source should be adjusted based on at least two of the flow data, the temperature data, and a temperature setting; and

output instructions for modulating an amount of DC power supplied to the electric heat source from a DC power source in response to determining that the heat output of the electric heat source should be adjusted.

2. The DC electric fluid heating system of claim 1 , wherein the DC electric fluid heating device is portable.

3. The DC electric fluid heating system of claim 1 , wherein the low fluid capacity is no more than 5 gallons.

4. The DC electric fluid heating system of claim 1 , wherein the low fluid capacity is no more than 2 gallons.

5. The DC electric fluid heating system of claim 1 , wherein the DC power source comprises a photovoltaic energy system.

6. The DC electric fluid heating system of claim 1 , wherein the DC power source comprises an energy storage device.

7. The DC electric fluid heating system of claim 6 , wherein the energy storage device is a battery.

8. The DC electric fluid heating system of claim 1 further comprising a solar thermal fluid heating system in fluid communication with the DC electric fluid heating device, the solar thermal fluid heating system configured to receive solar energy, convert solar energy to supplemental heat, and transfer at least some of the supplemental heat to the fluid.

9. The DC electric fluid heating system of claim 8 further comprising a storage tank configured to store the fluid.

10. The DC electric fluid heating system of claim 9 , wherein the DC electric fluid heating device is configured to receive fluid from the storage tank and provide heated fluid to the storage tank.

11. The DC electric fluid heating system of claim 1 , wherein the controller is configured to monitor the flow data and the temperature data to determine a fluid usage pattern associated with fluid demanded from the DC electric fluid heating system.

12. The DC electric fluid heating system of claim 1 further comprising a proximity sensor located near a point of use that is in fluid communication with the DC electric heating device,

wherein the controller is configured to receive proximity data indicating a user is near the point of use, the controller configured to output instructions for increasing a heat output of the electric heat source based at least in part on the proximity data.

13. The DC electric fluid heating device of claim 1 , wherein the electric heat source comprises a resistive heating element.

14. The DC electric fluid heating device of claim 1 , wherein the electric heat source comprises a heat pump.

15. The DC electric fluid heating device of claim 1 , wherein the DC electric fluid heating device is configured operate using power received directly from an alternating current power source.

16. A method for controlling a fluid heating system, the method comprising:

receiving flow data from a flow sensor, the flow data being indicative of a flow of a fluid in relation to a fluid heating system that is powered by a direct current (DC) power source;

receiving temperature data from a temperature sensor, the temperature data being indicative of a temperature of the fluid;

responsive to determining that the flow data indicates a positive flow, outputting instructions for an electric heat source to heat the fluid in a low fluid capacity heating chamber by modulating an amount of DC power supplied to the electric heat source from the DC power source;

responsive to determining the temperature data indicates the temperature of the fluid should be adjusted, outputting instructions to modulate the amount of DC power supplied to the electric heat source to adjust a heat output of the electric heat source.

17. The method of claim 16 further comprising outputting instructions to transition between receiving DC power from the DC power source and receiving alternating current (AC) power from an AC power source.

18. The method of claim 16 , wherein:

the fluid heating system is in fluid communication with a solar thermal system configured to preheat the fluid upstream of the fluid heating system,

the temperature sensor is a first temperature sensor located upstream of the electric heat source and downstream of the solar thermal system,

the temperature data is first temperature data that is indicative of the temperature of the fluid at a location of the first temperature sensor, and

the method further comprises:

receiving second temperature data from a second temperature sensor, the second temperature data being indicative of a location of the second temperature sensor; and

outputting instructions for adjusting the amount of DC power supplied to the electric heat source based at least in part on the first temperature data, the second temperature data, and the temperature setting.

19. The method of claim 16 , wherein:

the temperature sensor is a first temperature sensor of a plurality of temperature sensors, and

the method further comprises:

receiving temperature data from each of the plurality of temperature sensors; and

outputting instructions for adjusting the amount of DC power supplied to the electric heat source, the instructions being based at least in part on the temperature data received from each of the plurality of temperature sensors.

20. A direct current (DC) electric fluid heating system comprising:

a low fluid capacity heating chamber;

an electric heat source configured to receive DC power from a DC power source;

a controller comprising:

one or more processors; and

memory having stored thereon instructions that, when executed by the one or more processors, directs the controller to:

receive flow data from a flow sensor, the flow data being indicative of a flow of a fluid in relation to the DC electric fluid heating system;

receive temperature data from a temperature sensor, the temperature data being indicative of a temperature of the fluid;

responsive to determining that the flow data indicates a positive flow, output instructions for an electric heat source to heat the fluid in a low fluid capacity heating chamber by modulating an amount of DC power supplied to the electric heat source from the DC power source; and

responsive to determining the temperature data indicates the temperature of the fluid should be adjusted, output instructions to modulate the amount of DC power supplied to the electric heat source to adjust a heat output of the electric heat source.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2020
From: HAYDEN, CHRISTOPHER M.; MIHU, SERGIU G.; JURCZYSZAK, ERIC
To: RHEEM MANUFACTURING COMPANY
Reel/Frame 051978/0763 →
Continuity (1)
Related Publication 20210270471A1 · Sep 2, 2021