A method of making a fascia for an automobile includes providing an article, the article being one of translucent or transparent and applying a deposited pattern onto at least a first portion of a first side of the article. The method further includes forming the article into a shape, the shape being configured to be consonant with a vehicle exterior configuration. A fascia system includes a transparent member mounted on a vehicle, the member having printed matter on one side, and the member being included into a vehicle exterior design. Additionally, the member is oriented in front of an illumination device and is illuminated by the device.
1. A method of making a fascia for an automobile, the method comprising:
providing a substantially flat thermoplastic article, the article being one of translucent or transparent;
printing a pattern onto at least a first portion of a first side of the article;
creating the article to have an occlusive portion and either transparent or translucent other portions;
drying the pattern on the article using ultraviolet (UV) light;
forming the substantially flat article into a shape, the shape being configured to be consonant with a vehicle exterior configuration and wherein the first side of the article is internal to a lamp housing;
establishing a back-lighting arrangement behind the article; and
configuring the back-lighting arrangement to avoid the occlusive portion.
2. The method of claim 1 comprising:
executing the printing step using an inkjet printing process.
3. The method of claim 1 comprising:
executing the printing step using a multi-axis robotic system.
4. The method of claim 3 comprising:
using an inkjet head mounted to the multi-axis robotic system to print the deposited pattern onto a non-flat three-dimensional surface of the article.
5. The method of claim 1 comprising:
depositing a protective coating atop the ink once deposited.
6. The method of claim 1 comprising:
selecting one of Polycarbonate, Poly(methyl methacrylate) (PMMA), Polypropylenes (PPs), Natural PP, Polycarbonate (PC) blended with Acrylonitrile Butadiene Styrene polymer (ABS), or Natural PC/ABS as the thermoplastic.
7. The method of claim 1 comprising:
installing the article onto a vehicle after the forming step and causing the deposited pattern to be animated by illumination created behind the article.
8. The method of claim 7 comprising:
creating the animation by selectively turning on and off different LEDs in a plurality of LEDs.
9. The method of claim 1 wherein the providing step comprises:
cutting the article from a sheet to create an initial flat shape.
10. The method of claim 9 comprising:
cutting the article such that the flat shape is generally triangular, and has sharp and rounded corners.
11. The method of claim 1 comprising:
using one of a lithographic press or digital press to accomplish the printing step.
12. The method of claim 1 wherein the forming step further comprises:
heating, molding, and then cooling the article to create a permanent fold in the article, the fold contributing to an ultimate configuration of the article, the ultimate configuration being consonant with surrounding fascia configurations in an automotive design.
13. The method of claim 12 wherein the heating, molding, and then cooling steps further comprise:
leaving first and second planar portions on either side of the permanent fold, the permanent fold serving as a transition between the deposited pattern and a remaining portion of the article.
14. The method of claim 13 comprising:
depositing a different pattern onto the remaining portion of the article.
15. A method of making a fascia for an automobile, the 25 . method comprising:
providing a substantially flat article;
printing a pattern onto a first side of the article wherein the pattern includes: a substantially occlusive portion, and one or more transparent or translucent portions;
drying the deposited pattern on the article using ultraviolet (UV) light;
forming the article into a shape, the shape being configured to be consonant with a vehicle exterior configuration and wherein the first side of the article is internal;
installing a homogenizing optical sheet between one or more LED light sources and the first side of the article such that the first side of the article is directly exposed to an air gap established between the article and the homogenizing optical sheet; and;
directing the one or more LED light sources to illuminate through a transparent or a translucent portion of the article while avoiding an occluded portion of the article to create an optical effect.
16. The method of claim 15 comprising:
creating an animation by selectively turning on and off different LEDs in a plurality of LEDs of the one or more LED light sources.
17. The method of claim 15 comprising:
configuring the one or more LED light sources to selectively illuminate an upper panel area and a lower panel area of the article.