IP Library Granted Patent US 11,293,992
Granted Patent B2
US 11,293,992 · App. 16/813,849 · Granted Apr 5, 2022

Fault detection in hybrid DC-DC power convertors

Inventors: Mojtaba Ashourloo (Toronto, CA); Venkata Raghuram Namburi (Brampton, CA); Gerard Villar Piqué (Eindhoven, NL); John Pigott (Phoenix, AZ); Olivier Trescases (Toronto, CA); Hendrik Bergveld (Eindhoven, NL); Alaa Eldin Y El Sherif (Plano, TX)
Assignee: NXP B.V.
G01R31/40G01R31/56
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Quick Facts
Patent No.
US 11,293,992
App. No.
16/813,849
Granted
Apr 5, 2022
Kind
B2
Abstract

There are disclosed fault detection circuits and methods for an N-to-1 Dickson topology hybrid DC-DC power converter. A short circuit fault detection circuit comprises: first and second measuring circuits configured to measure first and second voltages, Vsw 1 , Vsw 2 , at the switching node in the first and second state; first and second calculation circuits configured to calculate first and second absolute error voltage as an absolute difference of the respective first and second voltages in one operating cycle (Vsw 1 [n−1], Vsw 2 [n−1]) and in a next subsequent operating cycle (Vsw 1 [n], Vsw 2 [n]); and first and second fault circuits configured to provide first and second fault outputs indicative of a fault in response to the respective first or second absolute error voltage exceeding a short-circuit-trip level. Open circuit fault detection circuits and methods are also disclosed.

Claims (54)

1. A fault detection circuit for a N-to-1 Dickson topology hybrid DC-DC power converter having at least (N−1) level-setting capacitors, an input terminal for receiving an input voltage, a ground terminal, and a switching node connected to an inductor, and operational according to an operating cycle comprising first, second and third states;

the fault detection circuit comprising:

a first measuring circuit configured to measure a first voltage, VSW 1 , at the switching node in the first state in which first and second sets of the level-setting capacitors are being charged and discharged;

a first calculation circuit configured to calculate a first error voltage as a difference of the first voltage in one operating cycle (VSW 1 [n−1]) and in a next subsequent operating cycle (VSW 1 [n]);

a first fault circuit configured to provide a first fault output indicative of a fault in response to an absolute value of the first error voltage exceeding a short-circuit-trip level;

a second measuring circuit configured to measure a second voltage, VSW 2 , at the switching node in the second state in which the first and second sets of the level-setting capacitors are being respectively discharged and charged;

a second calculation circuit configured to calculate a second error voltage as a difference of the second voltage in one operating cycle (VSW 2 [n−1] and in a next subsequent operating cycle (VSW 2 [n]); and

a second fault circuit configured to provide a second fault output indicative of a fault in response to an absolute value of the second error voltage exceeding the short-circuit-trip level.

2. The fault detection circuit as claimed in claim 1 , wherein the first and second calculation circuits, and the first and second fault circuits are digital circuits.

3. The fault detection circuit as claimed in claim 1 , further comprising:

a third measuring circuit configured to measure the input voltage;

a third calculation circuit configured to calculate a third error voltage as the value of: the sum of the first and the second voltage in one operating cycle minus 2/N times the input voltage; and

a third fault detection circuit configured to provide a third fault output indicative of a fault in response to an absolute value of the second error voltage exceeding an open-circuit-trip level.

4. The fault detection circuit as claimed in claim 3 , wherein the first, second and third calculation circuits, and the first, second and third fault circuits are digital circuits.

5. The fault detection circuit as claimed in claim 4 , further comprising a circuit providing a summary fault output in response to at least one of the first, second and third fault outputs being indicative of a fault.

6. The fault detection circuit as claimed in claim 4 , wherein each of the first, second and third measuring circuits comprise an analog-to-digital converter.

7. The fault detection circuit as claimed in claim 4 , wherein each of the first, second and third measuring circuits comprise the same analog-to-digital converter.

8. The fault detection circuit as claimed in claim 4 , wherein each of the first, second, and third fault detection circuits comprises a comparator.

9. The fault detection circuit as claimed in claim 8 , wherein each of the first and second fault detection circuits comprises the same comparator.

10. The fault detection circuit as claimed in claim 1 , wherein the first, second and third calculation circuits, and the first, second and third fault circuits are analog circuits.

11. The fault detection circuit as claimed in claim 1 , wherein N=4, the first set of level-setting capacitors comprises a first capacitor and a third capacitor, and the second set of level-setting capacitors comprises a second capacitor.

12. A method for programming a fault detection circuit to detect a fault in a N-to-1 Dickson topology hybrid DC-DC power converter having an operating cycle and having at least (N−1) level-setting capacitors, an input terminal for receiving an input voltage, a ground terminal, and a switching node connected to an inductor; the method comprising configuring the fault detection circuit for:

measuring a voltage at the switching node in first and second states in which first and second sets of level-setting capacitors are being charged and discharged, and discharged and charged, respectively;

calculating a first error voltage, using a first calculation circuit, as a difference of the voltage at the switching node in the first state in an operating cycle and a next subsequent operating cycle;

calculating a second error voltage, using a second calculation circuit, as a difference of the voltage at the switching node in the second state in an operating cycle and a next subsequent operating cycle;

comparing the sum of the voltages, using a third calculation circuit, at the switching node in first and second states with 2/N times the input voltage, to determine a third error voltage;

detecting a fault in response to either an absolute value of the third error voltage exceeding a first trip voltage level, or an absolute value of either the first or second error voltages exceeding a second trip voltage level.

13. The method of claim 12 ,

wherein in the first state a first set of capacitors is charged and a second set of capacitors is discharged such that in normal operation the switching node is 1/N times the voltage of the input terminal; wherein in the second state the first set of capacitors is discharged and the second set of capacitors is charged such that in normal operation the switching node is quarter 1/N times the voltage of the input terminal, and in the third state the switching node is short-circuited to the ground terminal; and wherein a cycle of normal operation comprises operating successively in the first, third, second and third states.

14. The method of claim 12 ,

wherein calculating a first absolute error voltage as an absolute difference of the voltage at the switching node in the first state in an operating cycle and a next subsequent operating cycle comprises:

subtracting the respective switching node voltage in the first and second states in the (n−1)th cycle (VSW 1 [n−1], VSW 2 [n−1]) to determine a first and a second absolute errors (Vsc 1 ,err, VSW 2 ,ERR), according to:

VSW 1 , ERR=|VSW 1 [ n ]− VSW 1 [ n− 1]|, and

VSW 2 , ERR=|VSW 2 [ n ]− VSW 2 [ n− 1]|.

15. The method of claim 12 ,

wherein comparing the sum of the voltages at the switching node in first and second states with 2/N times the input voltage, to determine a third absolute error voltage comprises:

summing the switching node voltage in the first and second states in the (n)th cycle to determine a sum value (Vsum[n]), according to

( V SUM[ n ]= VSW 1 [ n ]+ VSW 2 [ n ]), and

subtracting 2/N times the input voltage to determine a third absolute error (VSUM,ERR) according to:

V SUM, ERR=|V SUM[ n ]− VIN/ 2.

16. The method of claim 12 ,

wherein N=4, the first set of level-setting capacitors comprises a first capacitor and a third capacitor, and the second set of level-setting capacitors comprises a second capacitor.

17. An N-to-1 Dickson topology hybrid DC-DC power converter having at least (N−1) level-setting capacitors, an input terminal for receiving an input voltage, a ground terminal, and a switching node connected to an inductor, and operational according to an operating cycle comprising first, second and third states;

and fault detection circuit comprising:

a first measuring circuit configured to measure a first voltage, VSW 1 , at the switching node in the first state in which first and second sets of the level-setting capacitors are being charged and discharged;

a first calculation circuit configured to calculate a first error voltage as a difference of the first voltage in one operating cycle (VSW 1 [n−1]) and in a next subsequent operating cycle (VSW 1 [n]);

a first fault circuit configured to provide a first fault output indicative of a fault in response to an absolute value of the first error voltage exceeding a short-circuit-trip level;

a second measuring circuit configured to measure a second voltage, VSW 2 , at the switching node in the second state in which the first and second sets of the level-setting capacitors are being respectively discharged and charged;

a second calculation circuit configured to calculate a second error voltage as a difference of the second voltage in one operating cycle (VSW 2 [n−1] and in a next subsequent operating cycle (VSW 2 [n]); and

a second fault circuit configured to provide a second fault output indicative of a fault in response to an absolute value of the second error voltage exceeding the short-circuit-trip level.

18. The N-to-1 Dickson topology hybrid DC-DC power converter of claim 17 , wherein the fault detection circuit further comprises:

a third measuring circuit configured to measure the input voltage;

a third calculation circuit configured to calculate a third error voltage as the value of: the sum of the first and the second voltage in one operating cycle minus 2/N times the input voltage; and

a third fault detection circuit configured to provide a third fault output indicative of a fault in response to an absolute value of the second error voltage exceeding an open-circuit-trip level.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2020
From: TRESCASES, OLIVIER; NAMBURI, VENKATA RAGHURAM; ASHOURLOO, MOJTABA
To: THE GOVERNING COUNCIL OF THE UNIVERSITY OF TORONTO
Reel/Frame 052068/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2020
From: THE GOVERNING COUNCIL OF THE UNIVERSITY OF TORONTO; VILLAR PIQUÉ, GERARD; PIGOTT, JOHN; BERGVELD, HENDRIK; EL SHERIF, ALAA ELDIN Y
To: NXP B.V.
Reel/Frame 052069/0674 →
Priority Claims (1)
EP 19169160 · Apr 15, 2019 · regional
Continuity (1)
Related Publication 20200326384A1 · Oct 15, 2020
Cited By (1)
US 12,425,020