Glass product stress evaluation system and method
A glass product stress evaluation system is provided. The glass product stress evaluation system includes a background light source to selectively transmit light of different wavelengths and illuminates a glass product. An imaging device is mounted in proximity to the glass product and develops digitally encoded representations of internal annealing stresses formed within the glass product. The imaging device converts the digitally encoded internal stress representations into digital signals. A plurality of optical devices provides a converging view of the glass product. A plurality of filters is mounted in proximity to the plurality of optical devices and selectively transmits light of different wavelengths to the optical devices, thereby transforming detected imaged stresses in the glass product into visible colors. A processing unit receives the digital images from the imaging device and converts the digital images into visible images. The digital images can be classified into annealing grades.
1. A glass product stress evaluation system comprising:
a background light source configured to selectively transmit light of different wavelengths, the background light source further configured to illuminate a glass product;
an imaging device mounted in proximity to the glass product and configured to develop digitally encoded representations of internal annealing stresses formed within the glass product, the imaging device further configured to convert the digitally encoded internal stress representations into digital signals;
a plurality of optical devices positioned between the glass product and the imaging device and configured to provide a converging view of the glass product;
a plurality of filters mounted in proximity to the plurality of optical devices and configured to selectively transmit light of different wavelengths to the optical devices, thereby transforming detected imaged stresses in the glass product into visible colors; and
a processing unit configured to receive the digital images from the imaging device and is further configured to convert the digital images into visible images;
wherein the digital images can be classified into annealing grades.
2. The glass product stress evaluation system of claim 1 , wherein the background light source provides separation between the glass product and a background.
3. The glass product stress evaluation system of claim 1 , wherein the imaging device is a digital optical inspection device.
4. The glass product stress evaluation system of claim 1 , wherein the imaging device is a model BOA 640C INS, marketed by Teledyne Dalsa.
5. The glass product stress evaluation system of claim 1 , wherein the converging view of the plurality of optical devices simultaneously focuses on the interior portions and surrounding sides of the glass product.
6. The glass product stress evaluation system of claim 1 , wherein the optical devices are configured to eliminate the need for multiple cameras and multiple imaging lens setups.
7. The glass product stress evaluation system of claim 1 , wherein the plurality of optical devices includes a Hypercentric Lens model number #HE-5012, marketed by Light Works, LLC.
8. The glass product stress evaluation system of claim 1 , wherein the plurality of filters is further configured to illuminate the glass product with white light.
9. The glass product stress evaluation system of claim 1 , wherein the plurality of filters includes a linear polarizer and a quarter wave retarder plate.
10. The glass product stress evaluation system of claim 1 , wherein the plurality of filters includes one or more interference coatings.
11. A method of using a glass product stress evaluation system comprising the steps of:
selectively transmitting light of different wavelengths thereby illuminating a glass product;
positioning a plurality of optical devices proximate the glass product and configuring the plurality of optical devices to provide a converging view of the glass product;
positioning a plurality of filters between the glass product and the plurality of optical devices, the plurality of filters configured to transform detected stresses in the glass product into visible colors;
positioning an imaging device proximate the filters and developing digitally encoded representations of internal annealing stresses formed within the glass product;
converting the digitally encoded internal stress representations into digital signals;
receiving the digital signals into a processing unit and converting the digital images into visible images;
wherein the digital images can be classified into annealing grades.
12. The method of claim 11 , including the step of providing separation between the glass product and a background where the background light source.
13. The method of claim 11 , wherein the imaging device is a digital optical inspection device.
14. The method of claim 11 , wherein the imaging device is a model BOA 640C INS, marketed by the Teledyne Dalsa.
15. The method of claim 11 , including the step of simultaneously focusing on the interior portions and surrounding sides of the glass product with the converging view of the plurality of optical devices.
16. The method of claim 11 , including the step of eliminating the need for multiple cameras and multiple imaging lens setups through the use of the optical devices.
17. The method of claim 11 , wherein the plurality of optical devices includes a Hypercentric Lens model number #HE-5012, marketed by Light Works, LLC.
18. The method of claim 11 , including the step of illuminate the glass product with white light with the plurality of filters.
19. The method of claim 11 , wherein the plurality of filters includes a linear polarizer and a quarter wave retarder plate.
20. The method of claim 11 , including the step of coating the plurality of filters with one or more interference coatings.