IP Library Granted Patent US 10,982,395
Granted Patent B2
US 10,982,395 · App. 16/819,266 · Granted Apr 20, 2021

Base for turf system

Inventors: Steven Lee Sawyer (Huntington Beach, CA); Daniel C. Sawyer (Boulder, CO); Richard R. Runkles (Windsor, CO)
Assignee: Brock USA, LLC
E01C13/02E01C3/003E01C3/006E01C5/003E01C13/08E01C13/083D10B2505/202Y10T428/16Y10T428/169Y10T428/17Y10T428/192Y10T428/23979Y10T428/24273Y10T428/24355Y10T428/24479Y10T428/249953
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Quick Facts
Patent No.
US 10,982,395
App. No.
16/819,266
Granted
Apr 20, 2021
Kind
B2
Abstract

An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.

Claims (8)

1. An artificial turf system comprising:

an artificial turf layer including a turf carpet; and

a turf underlayment layer comprised of an assembly of panels, the panels including a top side having a plurality of projections, a bottom side, and panel edges, the plurality of top side projections supporting the artificial turf layer and forming top side channels that extend across the top side of the panel to allow drainage of fluid across the top side of the panel, and the bottom side having bottom side channels that extend across the bottom side of the panel to allow drainage of fluid across the bottom side of the panel, the panel edges within the turf underlayment layer abutting and interlocking with edges of adjacent panels, the panels further including a plurality of drain holes positioned through the panel to allow fluid to flow from the top side of the panel to the bottom side of the panel, where the panels are made from a plurality of polyolefin beads, the plurality of polyolefin beads bonded together by at least one of pressure and heat to produce a substantially water-impervious surface.

2. The artificial turf system of claim 1 wherein the panels of the turf underlayment layer include a core between the top side and the bottom side, the plurality of top side projections have tapered sides extending from an upper support surface of the core.

3. The artificial turf system of claim 2 wherein the tapered sides of the plurality of top side projections cooperate to form the top side channels.

4. The artificial turf system of claim 3 wherein the panel edges include mating dovetail interlocking elements and projections.

5. The artificial turf system of claim 4 wherein the projections are dovetail projections extending from at least one of a dovetail recess or a dovetail projection.

6. The artificial turf system of claim 4 wherein the projections are dovetail projections extending from at least one of a dovetail recess or a dovetail projection and at least one dovetail hook portion.

Assignments (5)
FIRST LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073891/0555 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073899/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2025
From: BROCK USA, LLC
To: PLAYCORE ACQUISITION SUB XVI, LLC
Reel/Frame 071536/0896 →
CHANGE OF NAME Recorded Jun 26, 2025
From: PLAYCORE ACQUISITION SUB XVI, LLC
To: BROCK USA, LLC
Reel/Frame 071751/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2020
From: SAWYER, STEVEN LEE, MR.; SAWYER, DANIEL C., MR.; RUNKLES, RICHARD R., MR.
To: BROCK USA, LLC
Reel/Frame 052120/0550 →
Continuity (10)
Continuation 15715252 · Sep 26, 2017
Continuation 15336270 · Oct 27, 2016
Continuation 13711689 · Dec 12, 2012
Continuation 13568611 · Aug 7, 2012
Continuation 12009835 · Jan 22, 2008
Provisional Application 60881293 · Jan 19, 2007
Provisional Application 60927975 · May 7, 2007
Provisional Application 61000503 · Oct 26, 2007
Provisional Application 61003731 · Nov 20, 2007
Related Publication 20200240090A1 · Jul 30, 2020
Cited By (3)
US 12,320,077 US 12,473,697 US 12,553,193