3-D printer extrusion head
A device that can be attached to most 3D printers to allow various materials and filaments to be used in a controlled manner. This device allows enhanced control while using flexible materials and filaments by using a belt, a compression wheel comprising a groove for said filament and comprising teeth for traction of said filament. The movement of the belt is controlled by a stepper motor connected to a knurl gear which drives the system.
1. A 3D printer extrusion head comprising:
a backplate;
a stepper motor assembly, wherein said stepper motor assembly further comprises a knurl gear;
a compression wheel assembly, comprising a compression wheel further comprising a groove for a filament and teeth for traction of the filament and pulley belt;
a system of pulleys, wherein a pulley belt wraps around said compression wheel, said system of pulleys, and said knurl gear; and
an input filament guide and an output filament guide to guide said filament through the 3D printer extrusion head.
2. The 3D printer extrusion head of claim 1 , further comprising an attachment spacer.
3. The 3D printer extrusion head of claim 1 , wherein each of said system pulleys is further comprised of two or more pulleys, and each of said two or more pulleys is comprised of two pulley spacers and two bearings, and wherein a screw and a nut are used to attach said pulley assembly to said backplate.
4. The 3D printer extrusion head of claim 1 , wherein said backplate is comprised of one or more screw holes and one or more bearing holes to affix said backplate to a 3D printer.
5. The 3D printer extrusion head of claim 1 , wherein said stepper motor assembly is comprised of one or more stepper motors.
6. The 3D printer extrusion head of claim 1 , wherein said input filament guide and said output filament guide further comprises the ability to control a filament.
7. The 3D printer extrusion head of claim 1 , wherein said filament comprises a flexible filament.
8. The 3D printer extrusion head of claim 1 , wherein said filament comprises a medium-flexible filament.
9. The 3D printer extrusion head of claim 1 , wherein said filament comprises a non-flexible filament.
10. The 3D printer extrusion head of claim 1 , wherein said backplate, said compression wheel, said pulley spacer, said attachment spacer, and said input filament guide are 3D printed.
11. The 3D printer extrusion head of claim 1 , wherein said compression wheel assembly further comprises two bearings, a screw and a nut to attach said compression wheel assembly to said backplate.
12. The 3D printer extrusion head of claim 1 , wherein said stepper motor assembly is attached to said backplate using four screws.
13. The 3D printer extrusion head of claim 1 , wherein one of said system of pulleys is fixed to a tensioning platform which may move closer or further from the center of said backplate to create less or more tension on said pulley belt.
14. The 3D printer extrusion head of claim 13 , wherein said tensioning platform is further comprised of a spring, a moveable trolley, a spring cap, a screw, wherein said spring cap is placed at the top end of said spring to allow said spring to move said moveable trolley which will then move said tensioning platform.