IP Library Granted Patent US 11,424,595
Granted Patent B2
US 11,424,595 · App. 16/820,263 · Granted Aug 23, 2022

Pillar confined backside emitting VCSEL

Inventors: Yi-Ching Pao (Sunnyvale, CA); Majid Riaziat (Sunnyvale, CA); Ta-Chung Wu (Sunnyvale, CA); Wilson Kyi (Sunnyvale, CA); James Pao (Sunnyvale, CA)
Assignee: OEPIC Semiconductors, Inc.
H01S5/18305H01S5/026H01S5/0234H01S5/0237H01S5/18347H01S5/0207H01S5/02469H01S5/04256H01S5/18394H01S5/2081H01S5/34H01S5/423H01S2304/04
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Quick Facts
Patent No.
US 11,424,595
App. No.
16/820,263
Granted
Aug 23, 2022
Kind
B2
Abstract

A backside Vertical Cavity Surface Emitting Laser (VCSEL) has a substrate. A first mirror device is formed on the substrate. An active region is formed on the first mirror device. A second mirror device is formed on the active region. A pillar is formed by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE). The pillar exposes a portion of the first mirror device, the active region and the second mirror device. A first metal contact is formed over a top section of the pillar. A second metal contact is formed on the substrate. An opening formed in the second metal contact and aligned with the pillar.

Claims (13)

1. A method of forming a backside emitting Vertical Cavity Surface Emitting Laser (VCSEL) device comprising:

forming a first mirror device on a substrate;

forming an active layer directly on the first mirror device;

forming a second mirror device directly on the active layer and having a thickness of 3-5 μm;

forming a ledge only in the second mirror device by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE) forming a pillar having a depth between 50% and 75% of the thickness of the second mirror device, the pillar having a diameter between 5-50 um, wherein the second mirror device is directly attached to the active layer across an entire width of each pillar;

applying a first metal contact over a top section of the pillar; and

applying a second metal contact on the substrate, wherein an opening is formed in the second metal contact, the opening aligned with the pillar.

2. The method of claim 1 , wherein applying a second metal contact on the substrate further comprises turning a wafer upon which the backside emitting VCSEL device is formed.

3. The method of claim 1 , comprising flip-chip mounting a device to the backside emitting VCSEL device.

4. The method of claim 1 , comprising: applying a solder on the first metal contact; and attaching a metal contact of a device to the solder to flip-chip mount the device to the backside emitting VCSEL device.

5. The method of claim 1 , wherein forming the first mirror device comprises forming a first Distributed Braggs Reflector on the substrate.

6. The method of claim 1 , wherein forming the second mirror device comprises forming a second Distributed Braggs Reflector on the active layer.

7. The method of claim 1 , wherein forming the active layer comprises forming a quantum well.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2025
From: PATENT SAFE
To: NETFORCE OELABS, INC.
Reel/Frame 072122/0485 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 065557 FRAME 0695. ASSIGNOR(S) HEREBY CONFIRMS THE FOR PATENT SAFE, INC. Recorded Nov 20, 2023
From: OEPIC SEMICONDUCTORS, INC
To: PATENT SAFE, INC.
Reel/Frame 065631/0185 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2023
From: OEPIC SEMICONDUCTORS, INC
To: FOR PATENT SAFE, INC.
Reel/Frame 065557/0695 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2020
From: PAO, YI-CHING; RIAZIAT, MAJID; WU, TA-CHUNG; KYI, WILSON; PAO, JAMES
To: OEPIC SEMICONDUCTORS, INC.
Reel/Frame 052128/0373 →
Continuity (3)
Division 16208958 · Dec 4, 2018
Provisional Application 62615069 · Jan 9, 2018
Related Publication 20200220327A1 · Jul 9, 2020