IP Library Granted Patent US 11,534,740
Granted Patent B2
US 11,534,740 · App. 16/821,337 · Granted Dec 27, 2022

Oxidation by use of electronic atomic monolayer-metal support interaction catalysts

Inventors: Andreas Heyden (Columbia, SC); Yongjie Xi (Columbia, SC)
Assignee: University of South Carolina
B01J23/755B01J35/0006B01J35/02B01J37/0201C07C29/48C07C31/04
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Quick Facts
Patent No.
US 11,534,740
App. No.
16/821,337
Granted
Dec 27, 2022
Kind
B2
Abstract

Disclosed are catalysts that include a doped atomic monolayer (e.g., graphene or hexagonal boron nitride) bonded to a nickel-based component. The dopant can be a transition metal or nonmetal dopant and the nickel-based component can be pure nickel (e.g., Ni(111)) or nickel/metal alloys. Also disclosed are processes for catalyzing reactions that include adsorbing a small molecule to the catalyst and contacting the adsorbed small molecule with a reactant. Catalyzed reactions include oxidation reactions including oxidation of methane to methanol, oxidation of carbon monoxide (e.g., in a PROX reaction).

Claims (19)

1. A method for oxidation of methane to form methanol comprising:

adsorbing oxygen on a catalyst, wherein the oxygen is chemisorbed on the catalyst, the catalyst comprising an atomic monolayer comprising graphene or hexagonal boron nitride, the catalyst further comprising a transition metal single atom dopant in a lattice of the atomic monolayer, wherein the atomic monolayer is covalently bonded to a surface of a support, the support comprising nickel (111) at the surface;

contacting the adsorbed oxygen with methane, upon which the methane is physisorbed on the catalyst and the methane is oxidized to form methanol.

2. The method of claim 1 , wherein the method is carried out at a temperature of from about 350K to about 500K.

3. The method of claim 1 , further comprising passing a fluid comprising the methane over the catalyst.

4. The method of claim 3 , wherein the method comprises only a single pass of the fluid over the catalyst.

5. The method of claim 1 , wherein the transition metal single atom dopant is scandium (Sc), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), yttrium (Y), zirconium (Zr), niobium (Nb), molybdenum (Mo), technetium (Tc), ruthenium (Ru), rhodium (Rh), palladium (Pd), silver (Ag), cadmium (Cd), hafnium (Hf), tantalum (Ta), tungsten (W), rhenium (Re), osmium (Os), iridium (Ir), platinum (Pt), gold (Au), or mercury (Hg).

6. The method of claim 5 , wherein the transition metal single atom dopant is Cu, Rh, Fe, Ir, or Mn.

7. The method of claim 5 , wherein the transition metal single atom dopant is Cu or Rh.

8. The method of claim 1 , wherein the atomic monolayer comprises graphene.

9. The method of claim 8 , wherein the graphene comprises graphene featuring a MN4 motif.

10. The method of claim 1 , wherein the atomic monolayer comprises hexagonal boron.

11. The method of claim 10 , wherein the transition metal single atom dopant is inserted at a boron vacancy.

12. The method of claim 10 , wherein the transition metal single atom dopant is inserted at a nitrogen vacancy.

13. The method of claim 1 , wherein the support comprises greater than 50 atomic % of the nickel (III).

14. The method of claim 13 , wherein the support comprises one or more additional metals.

15. The method of claim 1 , wherein the support is in the form of a particulate.

16. The method of claim 15 , wherein the support comprises greater than 50 atomic % of the nickel (III).

17. The method of claim 16 , wherein the support comprises one or more additional metals.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2022
From: HEYDEN, ANDREAS; XI, YONGJIE
To: UNIVERSITY OF SOUTH CAROLINA
Reel/Frame 061011/0104 →
CONFIRMATORY LICENSE Recorded Mar 27, 2020
From: UNIVERSITY OF SOUTH CAROLINA
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 052253/0187 →
Continuity (2)
Provisional Application 62849277 · May 17, 2019
Related Publication 20200360902A1 · Nov 19, 2020