IP Library Granted Patent US 10,990,057
Granted Patent B2
US 10,990,057 · App. 16/822,725 · Granted Apr 27, 2021

Image forming apparatus and process cartridge

Inventors: Jun Sekiya (Kanagawa, JP); Tatsuhiro Igarashi (Kanagawa, JP); Yasuhisa Morooka (Kanagawa, JP); Yuma Kubo (Kanagawa, JP)
Assignee: FUJI XEROX CO., LTD.
G03G21/0017G03G9/0821G03G9/0825G03G9/0827G03G9/08711G03G9/09725G03G15/0216G03G21/0029G03G2221/0047
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Quick Facts
Patent No.
US 10,990,057
App. No.
16/822,725
Granted
Apr 27, 2021
Kind
B2
Abstract

An image forming apparatus includes an image holding member; a charging unit; an electrostatic image forming unit; a developing unit that includes an electrostatic image developer including a toner and develops the electrostatic image formed on the surface of the image holding member with the electrostatic image developer to form a toner image; a transfer unit; and a cleaning unit that removes toner particles present on the surface of the image holding member. The cleaning unit includes a cleaning blade arranged to contact with the surface of the image holding member. The cleaning unit includes a cleaning blade A containing a contacting portion having a JIS-A hardness of 90° or more, or the cleaning unit includes a control unit B that controls a load with which the cleaning blade contacts with the image holding member, the control unit B controlling the load in a constant load mode. The toner includes toner particles; and silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

Claims (44)

1. An image forming apparatus comprising:

an image holding member;

a charging unit that charges a surface of the image holding member;

an electrostatic image forming unit that forms an electrostatic image on the charged surface of the image holding member;

a developing unit that includes an electrostatic image developer including a toner and develops the electrostatic image formed on the surface of the image holding member with the electrostatic image developer to form a toner image;

a transfer unit that transfers the toner image onto a surface of a recording medium; and

a cleaning unit that removes toner particles present on the surface of the image holding member,

the cleaning unit including a cleaning blade arranged to contact with the surface of the image holding member, and either the cleaning blade

contains a contacting portion having a JIS-A hardness of 90° or more, or the cleaning unit includes a control unit that controls a load with which the cleaning blade contacts with the image holding member, the control unit controlling the load in a constant load mode,

the toner including

toner particles; and

silica particles having a number average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

2. The image forming apparatus according to claim 1 ,

wherein the silica particles have a large-diameter-side number particle size distribution index (upper GSDp) of 1.075 or less.

3. The image forming apparatus according to claim 1 ,

wherein the silica particles have a small-diameter-side number particle size distribution index (lower GSDp) of 1.080 or less.

4. The image forming apparatus according to claim 1 ,

wherein the silica particles have an average circularity of 0.95 to 0.97.

5. The image forming apparatus according to claim 1 ,

wherein 85 number % or more of the silica particles have a circularity of 0.92 or more.

6. The image forming apparatus according to claim 1 ,

wherein the cleaning blade includes a multilayer blade.

7. The image forming apparatus according to claim 6 ,

wherein the cleaning blade includes a first layer having a JIS-A hardness of 90° or more and a second layer having a lower hardness than the first layer having a JIS-A hardness of 90° or more.

8. The image forming apparatus according to claim 7 ,

wherein a difference in JIS-A hardness between the first layer of the cleaning blade, the first layer having a JIS-A hardness of 90° or more, and the second layer of the cleaning blade, the second layer having a lower hardness than the first layer, is 15° or more.

9. The image forming apparatus according to claim 1 ,

wherein the cleaning blade that includes the contacting portion having a JIS-A hardness of 90° or more is produced by hardening the contacting portion.

10. The image forming apparatus according to claim 1 ,

wherein the toner further includes inorganic oxide particles having a number average particle size of 5 nm or more and 50 nm or less.

11. The image forming apparatus according to claim 10 ,

wherein the ratio Da/Db of the number average particle size Da of the silica particles to the number average particle size Db of the inorganic oxide particles is 2.5 to 20.

12. The image forming apparatus according to claim 1 ,

wherein the toner particles include a styrene acrylic resin as a binder resin.

13. The image forming apparatus according to claim 1 ,

wherein the toner particles include a polyester resin as a binder resin.

14. A process cartridge detachably attachable to an image forming apparatus, the process cartridge comprising:

a developing unit that includes an electrostatic image developer including a toner and develops an electrostatic latent image formed on a surface of an image holding member with the electrostatic image developer to form a toner image; and

a cleaning unit that removes toner particles present on the surface of the image holding member,

the cleaning unit including a cleaning blade arranged to contact with the surface of the image holding member,

the cleaning unit including a cleaning blade and is configured such that either the cleaning blade contains a contacting portion having a JIS-A hardness of 90° or more, or the cleaning unit includes a control unit that controls a load with which the cleaning blade contacts with the image holding member, the control unit controlling the load in a constant load mode,

the toner including

toner particles; and

silica particles having an average particle size of 110 nm to 130 nm, a large-diameter-side number particle size distribution index (upper GSDp) of less than 1.080, and an average circularity of 0.94 to 0.98, wherein 80 number % or more of the silica particles have a circularity of 0.92 or more.

Assignments (2)
CHANGE OF NAME Recorded Sep 7, 2022
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 061014/0892 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2020
From: SEKIYA, JUN; IGARASHI, TATSUHIRO; MOROOKA, YASUHISA; KUBO, YUMA
To: FUJI XEROX CO., LTD.
Reel/Frame 052155/0499 →
Priority Claims (1)
JP JP2019-172845 · Sep 24, 2019 · national
Continuity (1)
Related Publication 20210088960A1 · Mar 25, 2021