IP Library Granted Patent US 11,585,836
Granted Patent B2
US 11,585,836 · App. 16/825,624 · Granted Feb 21, 2023

Current sensing in a wireless power transfer system

Inventors: John M. Wolgemuth (Chester Springs, PA); Benjamin H. Cohen (Malvern, PA); Daniel S. Hackman (Ephrata, PA)
Assignee: InductEV, Inc.
G01R15/18H02J50/12
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Quick Facts
Patent No.
US 11,585,836
App. No.
16/825,624
Granted
Feb 21, 2023
Kind
B2
Abstract

A current sensing method measures a fractional current through a coil having a plurality of coil windings by using a current sensing resistor to measure a current through a subset of the plurality of coil windings and using a voltage sensor to measure a voltage drop across the current sensing resistor. The measured current and voltage values are provided to a processor to determine the fractional current and phase of the coil. For example, the fractional current and phase of the coil may be determined by calculating a total current of the coil as I=n(V/Rx), where n is the number of coil windings of the coil, V is the measured voltage, and Rx is the impedance of the current sensing resistor. The coil may be a secondary winding used in a wireless power transfer system.

Claims (20)

1. A method of measuring current through a coil comprising a plurality of coil windings, comprising:

connecting a current sensing resistor to a subset of the plurality of coil windings to directly measure a current through the subset of the plurality of coil windings;

measuring a voltage drop across the current sensing resistor; and

determining a fractional current and phase of the coil from the measured current and voltage.

2. The method of claim 1 , wherein the coil is a secondary winding used in a wireless power transfer system comprising a rectifier that converts an alternating current on the secondary winding into a direct current for application to a load.

3. The method of claim 2 , further comprising digitizing the measured voltage and providing the measured voltage to a rectifier controller that determines the fractional current and phase of the coil and controls the operation of the rectifier.

4. The method of claim 3 , further comprising calculating a total current I through the secondary winding as I={Σ[(Vn/Rn/n)]}*m, where Vn is a measured voltage for each sampled secondary winding, Rn is a resistance for each current sensing resistor of each sampled secondary winding, n is a number of coil windings sampled, and m is a total number of coil windings of the coil.

5. The method of claim 3 , further comprising calculating a total current of the coil as I=n(V/Rz), where n is the number of coil windings of the coil, V is the measured voltage, and Rz is an impedance of the current sensing resistor.

6. The method of claim 1 , further comprising selecting the current sensing resistor to at least one of (a) limit inductance to prevent out-of-phase subtraction when measured current returns to the plurality of coil windings and (b) reduce impact of inductance while keeping heating and power loss to a minimum.

7. A current sensing device for measuring current through a coil comprising a plurality of coil windings, comprising:

a current sensing resistor connected to a subset of the plurality of coil windings to directly measure current through the subset of the plurality of coil windings;

a voltage sensor that measures a voltage drop across the current sensing resistor; and

a processor that determines a fractional current and phase of the coil from the measured current and voltage.

8. The device of claim 7 , wherein the coil is a secondary winding used in a wireless power transfer system comprising a rectifier that converts an alternating current on the secondary winding into a direct current for application to a load.

9. The device of claim 8 , further comprising an analog to digital converter that digitizes the voltage measured by the voltage sensor and provides the measured voltage to the processor.

10. The device of claim 9 , wherein the processor determines a total current I through the secondary winding as I={Σ[(Vn/Rn/n)]}*m*, where Vn is the measured voltage for each secondary winding, Rn is a resistance for each current sensing resistor of each secondary winding, n is a number of coil windings sampled, and n is a total number of coil windings of the coil.

11. The device of claim 9 , wherein the processor determines the fractional current and phase of the coil by calculating a total current of the coil as I=n(V/Rz), where n is a number of coil windings of the coil, V is the measured voltage, and Rz is an impedance of the current sensing resistor.

12. The device of claim 7 , wherein the coil windings comprise one of Litz wire, printed circuit board traces, and conductive filaments.

13. The device of claim 7 , wherein the coil windings are impedance matched and tightly coupled via mutual inductance with each other.

14. The device of claim 8 , wherein the wireless power transfer system comprises one of an inductive system and a capacitively coupled system.

Assignments (2)
CHANGE OF NAME Recorded Apr 27, 2023
From: MOMENTUM DYNAMICS CORPORATION
To: INDUCTEV INC.
Reel/Frame 063473/0830 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2020
From: WOLGEMUTH, JOHN M.; COHEN, BENJAMIN H.; HACKMAN, DANIEL S.
To: MOMENTUM DYNAMICS CORPORATION
Reel/Frame 052715/0273 →
Continuity (1)
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