IP Library › Granted Patent US 11,002,533
Granted Patent B1
US 11,002,533 · App. 16/828,168 · Granted May 11, 2021

Dynamic fiber optic shape sensing

Inventors: Alex Tongue (Austin, TX); Justin Braun (Austin, TX)
Assignee: THE SHAPE SENSING COMPANY INC.
G01B11/245G01B11/2441G01D5/35316G02B6/02076G02B6/04
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Quick Facts
Patent No.
US 11,002,533
App. No.
16/828,168
Granted
May 11, 2021
Kind
B1
Abstract

Disclosed herein are various implementations of a fiber optic shape-sensing system comprising a plurality of optical fibers helically twisted and rigidly bonded to form a linearly-running shape-sensing bundle for measuring position, bend, and twist of the shape-sensing bundle, wherein each optical fiber from among the plurality of optical fibers comprises a single core. Several such implementations of the systems further comprise an array of Fiber Bragg Gratings (FBGs) disposed within the core of each single-core optical fiber from among the plurality of single-core optical fibers.

Claims (32)

1. A device for sensing shape of a target body when fixedly coupled to said target body, the device comprising:

a first optical fiber;

a set of six additional optical fibers circumferentially encompassing the first optical fiber and helically twisted around said first optical fiber; and

an adhesive for rigidly binding together the first optical fiber and the set of six additional optical fibers to form a multi-fiber bundle (MFB);

wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers comprise one core.

2. The device of claim 1 , further comprising at least one Fiber Bragg Grating (FBG) disposed within each one core of each single-core optical fiber.

3. The device of claim 2 , wherein the at least one FBG disposed within each one core comprises a single elongated FBG running the entire length of a shape-sensing region of the shape-sensing bundle.

4. The device of claim 2 , wherein the FBGs are capable of being interrogated using Optical Frequency Domain Reflectometry (OFDR) or Optical Time Domain Reflectometry (OTDR).

5. The device of claim 2 , wherein the at least one FBG disposed within each of one core of each single-core optical fiber overlaps at least one gap between FBGs in at least one other optical fiber from among the at least one optical fibers.

6. The device of claim 2 , wherein the set of six additional optical fibers comprises a cladding surrounding each one core, and a coating surrounding each one cladding.

7. The device of claim 6 , wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers further comprise a second coating.

8. The device of claim 6 , wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers have the same diameter as measured from the outer surface of each coating through the optical fiber to the opposite side of each such coating.

9. A device for sensing shape of a target body when fixedly coupled to said target body, the device comprising:

a first optical fiber;

a set of six additional optical fibers circumferentially encompassing the first optical fiber and helically twisted around said first optical fiber; and

an adhesive for rigidly binding together the first optical fiber and the set of six additional optical fibers to form a multi-fiber bundle (MFB);

wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers comprise one core and a cladding surrounding each one core.

10. The device of claim 9 , wherein the set of six additional optical fibers that comprises a cladding surrounding each one core further comprises a coating surrounding each one cladding.

11. The device of claim 10 , wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers further comprise a second coating.

12. The device of claim 9 , wherein the adhesive is an adhesive epoxy.

13. The device of claim 12 , further comprising at least one Fiber Bragg Grating (FBG) disposed within each one core of each single-core optical fiber, wherein the at least one FBG disposed within each one core comprises a single elongated FBG running the entire length of a shape-sensing region of the shape-sensing bundle, and wherein the at least one FBG disposed within each of one core of each single-core optical fiber overlaps at least one gap between FBGs in at least one other optical fiber from among the at least one optical fibers.

14. The device of claim 13 , wherein the FBGs are capable of being interrogated using Optical Frequency Domain Reflectometry (OFDR) or Optical Time Domain Reflectometry (OTDR).

15. The device of claim 9 , wherein the set of six additional optical fibers comprises have the same diameter as measured from the outer surface of each coating through the optical fiber to the opposite side of each such coating.

16. A device for sensing shape of a target body when fixedly coupled to said target body, the device comprising:

a first optical fiber;

a set of six additional optical fibers circumferentially encompassing the first optical fiber and helically twisted around said first optical fiber; and

an adhesive for rigidly binding together the first optical fiber and the set of six additional optical fibers to form a multi-fiber bundle (MFB);

wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers comprise one core, a cladding surrounding each one core, and a coating surrounding each one cladding.

17. The device of claim 16 , further comprising at least one Fiber Bragg Grating (FBG) disposed within each one core of each single-core optical fiber, wherein the at least one FBG disposed within each one core comprises a single elongated FBG running the entire length of a shape-sensing region of the shape-sensing bundle.

18. The device of claim 17 , wherein the at least one FBG disposed within each of one core of each single-core optical fiber overlaps at least one gap between FBGs in at least one other optical fiber from among the at least one optical fibers.

19. The device of claim 17 , wherein the FBGs are capable of being interrogated using Optical Frequency Domain Reflectometry (OFDR) or Optical Time Domain Reflectometry (OTDR).

20. The device of claim 16 , wherein the first optical fiber and each optical fiber from among the set of six additional optical fibers further comprise a second coating.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2020
From: SENSURON LLC
To: THE SHAPE SENSING COMPANY INC.
Reel/Frame 053200/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2020
From: TONGUE, ALEX; BRAUN, JUSTIN
To: SENSURON LLC
Reel/Frame 052210/0951 →
Continuity (1)
Division 16296489 · Mar 8, 2019
Cited By (2)
US 12,292,353 US 12,656,105