IP Library Granted Patent US 11,175,487
Granted Patent B2
US 11,175,487 · App. 16/831,730 · Granted Nov 16, 2021

Optical distortion reduction in projection systems

Inventors: Paul Ferrari (Mission Viejo, CA); Yanrong Yuan (Irvine, CA); Jeff Hansen (Corona, CA); Gerrad Killion (Corona, CA)
Assignee: SUSS MICROTEC PHOTONIC SYSTEMS INC.
G02B17/0896G02B7/09G02B7/102G02B17/008G02B17/0892G03F7/70191G03F7/70225G03F7/70258H01L21/682G02B13/26G02B15/177
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Quick Facts
Patent No.
US 11,175,487
App. No.
16/831,730
Granted
Nov 16, 2021
Kind
B2
Abstract

Techniques are disclosed for optical distortion reduction in projection systems for scanning projection and/or lithography. A projection system includes an illumination system configured to generate illumination radiation for generating an image of an object to be projected onto an image plane of the projection system. The illumination system includes a field omitting illumination condenser configured to receive the illumination radiation from a radiation source and provide a patterned illumination radiation beam to generate the image of the object, wherein the patterned illumination radiation beam comprises an omitted illumination portion corresponding to a ridge line of a roof prism disposed within an optical path of the projection system.

Claims (47)

1. A projection system comprising:

an illumination system configured to generate illumination radiation for generating an image of an object to be projected onto an image plane of the projection system, the illumination system comprising:

a field omitting illumination condenser configured to receive the illumination radiation from a radiation source and provide a patterned illumination radiation beam to generate the image of the object, wherein the patterned illumination radiation beam comprises an omitted illumination portion corresponding to a ridge line of a roof prism disposed within an optical path of the projection system.

2. The projection system of claim 1 , wherein:

the field omitting illumination condenser comprises a field blocking aperture insert configured to block a portion of the received illumination radiation to generate the patterned illumination radiation beam.

3. The projection system of claim 2 , wherein:

the illumination system comprises a field blocking aperture insert selection mechanism configured to select one of a plurality of field blocking aperture inserts to select a particular beam shape for the patterned illumination radiation beam.

4. The projection system of claim 2 , wherein:

a beam shape for the patterned illumination radiation beam comprises a diamond shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

5. The projection system of claim 2 , wherein:

a beam shape for the patterned illumination radiation beam comprises a hexagonally shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

6. The projection system of claim 1 , wherein:

the field omitting illumination condenser comprises a field omitting light pipe configured to spatially divert the received illumination radiation to generate the patterned illumination radiation beam.

7. The projection system of claim 6 , wherein:

the field omitting light pipe comprises first and second triangular shaped light pipe chambers that are adjoining each other at an entrance of the field omitting illumination condenser and that are spaced from each other at an exit of the field omitting illumination condenser to form the omitted illumination portion of the patterned illumination radiation beam.

8. The projection system of claim 6 , wherein:

a beam shape for the patterned illumination radiation beam comprises a diamond shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

9. The projection system of claim 6 , wherein:

a beam shape for the patterned illumination radiation beam comprises a hexagonally shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

10. The projection system of claim 6 , wherein:

the illumination system comprises a field omitting illumination condenser selection mechanism configured to select one of a plurality of field omitting illumination condensers to select a particular beam shape for the patterned illumination radiation beam.

11. A projection system comprising:

an illumination system configured to generate illumination radiation for generating an image of an object to be projected onto an image plane of the projection system, the illumination system comprising:

a plurality of illumination condensers each configured to receive the illumination radiation from a radiation source and provide a patterned illumination radiation beam to generate the image of the object; and

a condenser selection mechanism configured to select one of the plurality of illumination condensers to select a particular beam shape for the patterned illumination radiation beam, wherein at least one particular beam shape for the patterned illumination radiation beam comprises an exterior perimeter and a partially or fully omitted interior strip aligned with a projection of a ridge line of a roof prism.

12. The projection system of claim 11 , wherein:

the exterior perimeter comprises a diamond shaped exterior perimeter.

13. The projection system of claim 11 , wherein:

the exterior perimeter comprises a hexagonally shaped exterior perimeter.

14. A method comprising:

generating, by an illumination system of a projection system, illumination radiation for generating an image of an object to be projected onto an image plane of the projection system;

receiving, by a field omitting illumination condenser of the illumination system, the illumination radiation;

providing, by the field omitting illumination condenser, a patterned illumination radiation beam to generate the image of the object, wherein the patterned illumination radiation beam comprises an omitted illumination portion corresponding to a ridge line of a roof prism disposed within an optical path of the projection system.

15. The method of claim 14 , further comprising:

selecting, via a field blocking aperture insert selection mechanism, one of a plurality of field blocking aperture inserts to select a particular beam shape for the patterned illumination radiation beam; and

applying the selected field blocking aperture insert to the received illumination radiation by inserting the selected field blocking aperture insert into the field omitting illumination condenser, wherein the selected field blocking aperture insert is configured to block a portion of the received illumination radiation to generate the patterned illumination radiation beam.

16. The method of claim 14 , further comprising:

selecting, via a field omitting illumination condenser selection mechanism, one of a plurality of field omitting illumination condensers to select a particular beam shape for the patterned illumination radiation beam; and

applying the selected field omitting illumination condenser to the received illumination radiation by placing the selected field omitting illumination condenser in an optical path of the illumination radiation.

17. The method of claim 16 , wherein:

the selected field omitting illumination condenser comprises a field blocking aperture insert configured to block a portion of the received illumination radiation to generate the patterned illumination radiation beam.

18. The method of claim 16 , wherein:

the selected field omitting illumination condenser comprises a field omitting light pipe configured to spatially divert the received illumination radiation to generate the patterned illumination radiation beam.

19. The method of claim 14 , wherein:

a beam shape for the patterned illumination radiation beam comprises a diamond shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

20. The method of claim 14 , wherein:

a beam shape for the patterned illumination radiation beam comprises a hexagonally shaped exterior perimeter and a partially or fully omitted interior strip aligned with a projection of the ridge line of the roof prism.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 062034 FRAME: 0553. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 14, 2022
From: SUSS MICROTEC PHOTOMASK EQUIPMENT GMBH & CO. KG
To: SUSS MICROTEC SOLUTIONS GMBH & CO. KG
Reel/Frame 062130/0118 →
CHANGE OF NAME Recorded Dec 1, 2022
From: SUSS MICROTEC PHOTOMASK EQUIPMENT GMBH & CO. KG
To: SUSS MICROTECH SOLUTIONS GMBH & CO. KG
Reel/Frame 062034/0553 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2022
From: SUSS MICROTEC PHOTONIC SYSTEMS INC.
To: SUSS MICROTEC PHOTOMASK EQUIPMENT GMBH & CO. KG
Reel/Frame 058852/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2021
From: FERRARI, PAUL; YUAN, YANRONG; HANSEN, JEFF; KILLION, GERRAD
To: SUSS MICROTEC PHOTONIC SYSTEMS INC.
Reel/Frame 056460/0208 →
Continuity (5)
Continuation In Part 16745273 · Jan 16, 2020
Continuation 16011564 · Jun 18, 2018
Provisional Application 62824966 · Mar 27, 2019
Provisional Application 62522062 · Jun 19, 2017
Related Publication 20200225454A1 · Jul 16, 2020