IP Library Granted Patent US 11,939,760
Granted Patent B2
US 11,939,760 · App. 16/833,847 · Granted Mar 26, 2024

Vacuum sewage system with monitoring system and variable speed pump and methods of use

Inventors: Clint Hawn (Warsaw, IN); Jon R Hartsock (Tippecanoe, IN)
E03F1/006E03F5/107E03F7/04Y10T137/0324
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Quick Facts
Patent No.
US 11,939,760
App. No.
16/833,847
Granted
Mar 26, 2024
Kind
B2
Abstract

A vacuum sewage system includes a collection station, a variable speed vacuum pump, a variable speed drive, a control system, a sewage pump, a collection tank, a valve pit, a first conduit extending from the collection station to the valve pit, a second conduit extending from the valve pit and terminating in a closed end, a sensor located adjacent the closed end of the second conduit, and a valve located in the valve pit for selectively permitting sewage and waste water to flow from the valve pit toward the collection station upon activation of the valve. The control system, variable speed drive and sensor may be utilized to adjust the vacuum level and vacuum level range at the collection station so as to reduce the speed and operation time of the variable speed vacuum pump while maintaining the desired vacuum level in the vacuum sewage system.

Claims (37)

1. A method of operating a vacuum sewage system including the steps of:

specifying a vacuum level operating range at a collection station, the vacuum level operating range at the collection station having a lower end;

specifying a vacuum level at a location in the system;

detecting the vacuum level at the collection station;

utilizing a sensor to detect the vacuum level at the location in the system;

comparing the vacuum level detected at the location in the system with the specified vacuum level for the location; and

if the vacuum level detected at the location in the system is equal to or greater than the specified vacuum level for the location and the vacuum level detected at the collection station is within the specified vacuum level operating range for the collection station, reducing the vacuum level operating range for the collection station.

2. The method of claim 1 , further including the steps of:

detecting the vacuum level at the collection station after reducing the vacuum level operating range for the collection station;

detecting the vacuum level at the location in the system after reducing the vacuum level operating range for the collection station;

comparing the vacuum level detected at the location in the system after the vacuum level operating range for the collection station has been reduced with the specified vacuum level for the location; and

if the vacuum level detected at the location in the system after the vacuum level operating range for the collection station has been reduced is equal to or greater than the specified vacuum level for the location and the vacuum level detected at the collection station after the vacuum level operating range for the collection station has been reduced is within the reduced vacuum level operating range for the collection station, further reducing the vacuum level operating range for the collection station.

3. The method according to claim 1 , wherein the specified vacuum level at a location in the system is 12 inches of mercury gauge value.

4. The method according to claim 1 , wherein the specified vacuum level operating range at the collection station is 18 to 20 inches of mercury gauge value.

5. The method according to claim 1 , wherein the specified vacuum level operating range at the collection station is 16 to 18 inches of mercury gauge value.

6. The method according to claim 1 , wherein the vacuum sewage system includes a conduit having a first end and a second end located farther from the collection station than the first end and the sensor detects the vacuum level at the second end of the conduit.

7. The method according to claim 1 , wherein the step of reducing the vacuum level operating range of the collection station includes setting a reduced vacuum level operating range for the collection station having a lower end below the lower end of the specified vacuum level operating range for the collection station.

8. The method according to claim 1 , wherein the vacuum sewage system includes a variable speed vacuum pump and further including the step of reducing the speed of the variable speed vacuum pump after reducing the vacuum level operating range for the collection station.

9. The method according to claim 1 , wherein the vacuum sewage system includes a variable speed vacuum pump and further including the step of reducing the operating time of the variable speed vacuum pump after reducing the vacuum level operating range for the collection station.

10. The method according to claim 1 , wherein the specified vacuum level operating range at the collection station is 18 to 20 inches of mercury gauge value.

11. The method according to claim 10 , wherein the first new specified vacuum level operating range at the collection station is 16 to 18 inches of mercury gauge value.

12. A method of operating a vacuum sewage system including the steps of:

specifying a vacuum level operating range at a collection station;

specifying a vacuum level at a location in the system;

detecting the vacuum level at the collection station;

utilizing a sensor to detect the vacuum level at the location in the system;

comparing the vacuum level detected at the location in the system with the previously specified vacuum level for the location; and

if the vacuum level detected at the location in the system is equal to or greater than the specified vacuum level for the location and the vacuum level detected at the collection station is within the specified vacuum level operating range for the collection station, specifying a first new vacuum level operating range for the collection station equal in magnitude to the specified vacuum level operating range for the collection station and having a lower upper limit.

13. The method of claim 12 , further including the steps of:

detecting the vacuum level at the collection station after specifying the first new vacuum level operating range for the collection station;

detecting the vacuum level at the location in the system after specifying the first new vacuum level operating range for the collection station;

comparing the vacuum level detected at the location in the system after the vacuum level operating range for the collection station has been reduced with the specified vacuum level for the location; and

if the vacuum level detected at the location in the system after the vacuum level operating range for the collection station has been reduced is equal to or greater than the specified vacuum level for the location and the vacuum level detected at the collection station after the vacuum level operating range for the collection station has been reduced is within the first new vacuum level operating range for the collection station, specifying a second new vacuum level operating range for the collection station equal in magnitude to the specified vacuum level operating range for the collection station and having a lower upper limit than the first new specified vacuum level operating range for the collection station.

14. The method according to claim 12 , wherein the specified vacuum level at a location in the system is 12 inches of mercury gauge value.

15. The method according to claim 12 , wherein the vacuum sewage system includes a conduit having a first end and a second end located farther from the collection station than the first end and the sensor detects the vacuum level at the second end of the conduit.

16. The method according to claim 12 , wherein the vacuum sewage system includes a variable speed vacuum pump and further including the step of reducing the speed of the variable speed vacuum pump after specifying the new vacuum level operating range for the collection station.

17. The method according to claim 12 , wherein the vacuum sewage system includes a variable speed vacuum pump and further including the step of reducing the operating time of the variable speed vacuum pump after specifying the first new vacuum level operating range for the collection station.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded May 5, 2025
From: JOHSON SCREENS, INC. FORMERLY KNOWN AS AQSEPTENCE GROUP, INC.
To: AIRVAC, INC.
Reel/Frame 071167/0916 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2020
From: HAWN, CLINT
To: AQSEPTENCE GROUP, INC.
Reel/Frame 052389/0993 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2020
From: HARTSOCK, JON R
To: AQSEPTENCE GROUP, INC.
Reel/Frame 052390/0111 →
Continuity (1)
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