IP Library › Granted Patent US 11,107,731
Granted Patent B1
US 11,107,731 · App. 16/834,725 · Granted Aug 31, 2021

Self-aligned repaired top via

Inventors: Ruilong Xie (Niskayuna, NY); Chih-Chao Yang (Glenmont, NY); Carl Radens (LaGrangeville, NY); Juntao Li (Cohoes, NY); Kangguo Cheng (Schenectady, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L21/76885H01L21/3213H01L21/76852H01L21/76897H01L23/5226
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,107,731
App. No.
16/834,725
Granted
Aug 31, 2021
Kind
B1
Abstract

A method for fabricating a semiconductor device includes forming conductive material on a first metallization level including at least one via disposed on at least one conductive line, subtractively patterning the conductive material to form at least one conductive layer corresponding to at least one conductive line of a second metallization level misaligned with the at least one via of the first metallization level, and at least one cavity within the at least one via forming at least one damaged via resulting from the misalignment, and filling the at least one cavity with conductive liner material to form a filled cavity to repair the at least one damaged via.

Claims (35)

1. A method for fabricating a semiconductor device, comprising:

forming conductive material on a first metallization level including at least one via disposed on at least one conductive line;

subtractively patterning the conductive material to form at least one conductive layer corresponding to at least one conductive line of a second metallization level misaligned with the at least one via of the first metallization level, and at least one cavity within the at least one via forming at least one damaged via resulting from the misalignment;

conformally depositing conductive liner material along the at least one conductive layer and within the at least one cavity to form at least one filled cavity; and

removing portions of the conductive liner material except for the at least one filled cavity to repair the at least one damaged via.

2. The method of claim 1 , wherein the first metallization level is disposed on underlying devices within a base structure.

3. The method of claim 1 , wherein the first metallization level further includes an interlevel dielectric (ILD) layer.

4. The method of claim 1 , wherein the at least one conductive layer further includes at least one via of the second metallization level disposed on the at least one conductive line of the second metallization level.

5. The method of claim 1 , wherein the at least one cavity has a width of less than or equal to about 50% of a width of the at least one conductive line.

6. The method of claim 1 , further comprising completing formation of the second metallization level, including forming an interlevel dielectric (ILD) layer within the second metallization level.

7. The method of claim 1 , wherein forming the conductive material on the first metallization level further includes forming at least a first via disposed on a first conductive line and a second via disposed on a second conductive line.

8. The method of claim 7 , wherein subtractively patterning the conductive material to form the at least one conductive layer further includes forming:

a first conductive layer corresponding to a first conductive line of the second metallization level misaligned with first via of the first metallization level; and

a second conductive layer corresponding to a second conductive line of the second metallization level well-aligned with the second via of the first metallization level.

9. A method for fabricating a semiconductor device, comprising:

forming conductive material on a first metallization level including at least one via disposed on at least one conductive line;

subtractively patterning the conductive material to form at least one conductive layer corresponding to at least one conductive line of a second metallization level misaligned with the at least one via of the first metallization level, and a cavity within the at least one via forming at least one damaged via resulting from the misalignment;

selectively growing conductive liner material on exposed conductive material including within the at least one cavity to form at least one filled cavity; and

removing portions of the conductive liner material except for the at least one filled cavity and portions of the conductive liner material on sidewalls of the at least one conductive layer to repair the at least one damaged via.

10. The method of claim 9 , wherein the first metallization level is disposed on underlying devices within a base structure.

11. The method of claim 9 , wherein the first metallization level further includes an interlevel dielectric (ILD) layer.

12. The method of claim 9 , wherein the at least one conductive layer further includes at least one via of the second metallization level disposed on the at least one conductive line of the second metallization level.

13. The method of claim 9 , wherein the at least one cavity has a width of less than or equal to about 50% of a width of the at least one conductive line.

14. The method of claim 9 , further comprising completing formation of the second metallization level, including forming a second level interlevel dielectric (ILD) layer within the second metallization level.

15. The method of claim 9 , wherein forming the conductive material on the first metallization level further includes forming at least a first via disposed on a first conductive line and a second via disposed on a second conductive line.

16. The method of claim 15 , wherein subtractively patterning the conductive material to form the at least one conductive layer further includes forming:

a first conductive layer corresponding to a first conductive line of the second metallization level misaligned with first via of the first metallization level; and

a second conductive layer corresponding to a second conductive line of the second metallization level well-aligned with the second via of the first metallization level.

17. A semiconductor device, comprising:

a first metallization level including a reduced sized via disposed on a first conductive line within a first interlevel dielectric (ILD) layer, the reduced sized via including a cavity adjacent to the first ILD layer;

a second metallization level including a second conductive line within a second interlevel dielectric (ILD) layer coupled to the reduced sized via; and

conductive liner material along a sidewall of the second conductive line extending into the cavity to form a filled cavity to permit the reduced sized via to function as a full sized via.

18. The device of claim 17 , wherein the second metallization level further includes a second ILD layer.

19. The device of claim 17 , wherein the second metallization level further includes a via disposed on the second conductive line, and wherein the conductive liner material is further disposed along a sidewall of the via on the second conductive line.

20. The device of claim 17 , wherein the filled cavity has a width less than or equal to about 50% of a width of the full sized via.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2020
From: XIE, RUILONG; YANG, CHIH-CHAO; RADENS, CARL; LI, JUNTAO; CHENG, KANGGUO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 052263/0893 →
Cited By (3)
US 12,444,682 US 12,512,407 US 12,685,103