IP Library Granted Patent US 11,441,291
Granted Patent B2
US 11,441,291 · App. 16/845,371 · Granted Sep 13, 2022

Checking volume in an excavation tool

Inventors: Noah Austen Ready-Campbell (San Francisco, CA); Andrew Xiao Liang (San Francisco, CA); Linus Page Chou (San Francisco, CA); Edward Stephen Walker, Jr. (San Francisco, CA); Christian John Wawrzonek (San Francisco, CA); Cyrus McMann Ready-Campbell (San Francisco, CA)
Assignee: BUILT ROBOTICS INC.
E02F3/435E02F3/32E02F3/434E02F3/439E02F3/964E02F9/205E02F9/2029E02F9/262E02F9/265G01C21/20G01N33/24G05D1/0088G05D1/0219G05D1/0231G05D1/0274G06T7/74G06T17/05G06V20/56G05D2201/0202G06T2207/30248
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Quick Facts
Patent No.
US 11,441,291
App. No.
16/845,371
Granted
Sep 13, 2022
Kind
B2
Abstract

This description provides an autonomous or semi-autonomous excavation vehicle that is capable of navigating through a dig site and carrying out an excavation routine using a system of sensors physically mounted to the excavation vehicle. The sensors collects any one or more of spatial, imaging, measurement, and location data representing the status of the excavation vehicle and its surrounding environment. Based on the collected data, the excavation vehicle executes instructions to carry out an excavation routine. The excavation vehicle is also able to carry out numerous other tasks, such as checking the volume of excavated earth in an excavation tool, and helping prepare a digital terrain model of the site as part of a process for creating the excavation routine.

Claims (105)

1. A method for analyzing an amount of earth in a tool mounted to an excavation vehicle (EV), the method comprising:

accessing, from a sensor mounted to the EV, data representing a current fill state of a tool mounted to the excavation vehicle;

generating, by a processor of the EV, a current representation of the amount of earth in the tool based on the accessed data;

accessing, by the processor, an empty representation of the tool when the tool is empty;

determining, by the processor, a volume of earth within the tool based on a difference between the current representation and the empty representation; and

responsive to the determined volume of earth within the tool being less than a threshold volume, executing, by the processor, a set of instructions to adjust a position of the tool relative to a ground surface and to excavate earth until the volume of earth within in the tool is greater than the threshold volume.

2. The method of claim 1 , wherein executing the set of instructions to adjust the position of the tool comprises:

adjusting the tool from a measuring position in a field of view of the sensor to one or more of the following:

a position at a height above the ground surface;

a position at a depth below the ground surface; and

a position at which a leading edge of the tool is in contact with the ground surface.

3. The method of claim 1 , where executing the set of instructions to adjust the position of the tool comprises one or more of the following:

adjusting a position of a leading edge of the tool relative to the ground surface; and

adjusting an orientation of the leading edge of the tool relative to the ground surface.

4. The method of claim 1 , wherein executing the set of instructions to excavate earth until the volume of earth within the tool is greater than the threshold volume comprises one or more of the following:

executing instructions to continue a current target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume;

executing instructions to repeat a previously performed target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume; and

executing instructions to perform an alternate target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume.

5. The method of claim 1 , wherein executing the set of instructions further comprises:

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume;

updating at least a first tool path with instructions adjust the position of the tool to excavate the remaining volume of earth; and

updating at least a second target tool path with instructions to navigate to a dump location to empty the volume of earth within the tool in response to excavating the remaining volume of earth.

6. The method of claim 4 , further comprising

inputting the remaining volume of earth and one or more dimensions of the tool to a predictive model trained to determine a horizontal distance to navigate the tool and a depth below the ground surface for the tool to be positioned during navigation; and

updating at least the first tool path with instructions to adjust the position of the tool to the determined depth and to navigate the tool over the determined horizontal distance.

7. The method of claim 1 , wherein executing the set of instructions further comprises:

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume; and

generating a set of target tool paths with instructions for the EV to navigate to another location and to excavate the remaining volume of earth from the other location.

8. The method of claim 1 , wherein executing the set of instructions further comprises:

responsive to the EV repeating instructions to execute a target tool path, determining a count of repetitions of the target tool path;

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater the threshold volume; and

generating an updated target tool path to adjust a position of the tool relative to the ground surface and to excavate the remaining volume of earth.

9. The method of claim 1 , further comprising:

responsive to the determined volume of earth within the tool being greater than the threshold volume, updating the set of instructions to navigate the EV to a dump location to empty the volume of earth within the tool; and

executing the updated set of instructions to empty the volume of earth collected within the tool at the dump location.

10. A method for analyzing an amount of earth in a tool mounted to an excavation vehicle (EV), the method comprising:

determining, by a processor communicatively coupled to the EV, a volume of earth collected within the tool based on a comparison of a current representation of the amount of earth in the tool and an empty representation of the tool when the tool is empty; and

responsive to the determined volume of earth within the tool being less than a threshold volume, executing, by the processor, instructions to adjust a position of the tool relative to a ground surface and to excavate earth until the volume of earth within the tool is greater than the threshold volume.

11. The method of claim 10 , wherein executing the set of instructions to adjust a position of the tool comprises:

adjusting the tool from a measuring position in a field of view of the sensor to one or more of the following:

a position at a height above the ground surface;

a position at a depth below the ground surface; and

a position at which a leading edge of the tool is in contact with the ground surface.

12. The method of claim 10 , where executing the set of instructions to adjust the position of the tool comprises one or more of the following:

adjusting a position of a leading edge of the tool relative to the ground surface; and

adjusting an orientation of the leading edge of the tool relative to the ground surface.

13. The method of claim 10 , wherein executing the set of instructions to excavate earth until the volume of earth within the tool is greater than the threshold volume comprises one or more of the following:

executing instructions to continue a current target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume;

executing instructions to repeat a previously performed target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume; and

executing instructions to perform an alternate target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume.

14. The method of claim 10 , wherein executing the set of instructions further comprises:

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume;

updating at least a first tool path with instructions adjust the position of the tool to excavate the remaining volume of earth; and

updating at least a second target tool path with instructions to navigate to a dump location to empty the volume of earth within the tool in response to excavating the remaining volume of earth.

15. The method of claim 13 , further comprising

inputting the remaining volume of earth and one or more dimensions of the tool to a predictive model trained to determine a horizontal distance to navigate the tool and a depth below the ground surface for the tool to be positioned during navigation; and

updating at least the first tool path with instructions to adjust the position of the tool to the determined depth and to navigate the tool over the determined horizontal distance.

16. The method of claim 10 , wherein executing the set of instructions further comprises:

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume; and

generating a set of target toolpaths with instructions for the EV to navigate to another location and to excavate the remaining volume of earth from the other location.

17. The method of claim 10 , wherein executing the set of instructions further comprises:

responsive to the EV repeating instructions to execute a target tool path, determining a count of repetitions of the target tool path;

determining a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume; and

generating an updated target tool path to adjust a position of the tool relative to the ground surface and to excavate the remaining volume of earth.

18. The method of claim 10 , further comprising:

responsive to the determined volume of earth within the tool being greater than the threshold volume, updating the set of instructions to navigate the EV to a dump location to empty the volume of earth within the tool; and

executing the updated set of instructions to empty the volume of earth within the tool at the dump location.

19. A non-transitory computer readable storage medium storing instructions for analyzing an amount of earth in a tool mounted to an excavation vehucle (EV) encoded thereon that, when executed by a processor, cause the processor to:

access, from a sensor mounted to the EV, data representing a current fill state of a tool mounted to the excavation vehicle;

generate, by a processor of the EV, a current representation of the amount of earth in the tool based on the accessed data;

access, by the processor, an empty representation of the tool when the tool is empty;

determine, by the processor, a volume of earth within the tool based on a difference between the current representation and the empty representation; and

responsive to the determined volume of earth within the tool being less than a threshold volume, execute, by the processor, a set of instructions to:

adjust a position of the tool relative to a ground surface; and

excavate earth until the volume of earth within the tool is greater than the threshold volume.

20. The non-transitory computer readable medium of claim 19 , wherein the instructions further cause the processor to:

adjust the tool from a measuring position in a field of view of the sensor to one or more of the following:

a position at a height above the ground surface;

a position at a depth below the ground surface; and

a position at which a leading edge of the tool is in contact with the ground surface.

21. The non-transitory computer readable medium of claim 19 , wherein the instructions for excavating earth until the volume of earth within the tool is greater than the threshold volume further cause the processor to:

execute instructions to continue a current target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume;

execute instructions to repeat a previously performed target tool path to excavate earth until the volume of earth within the tool is greater than the threshold volume; and

execute instructions to perform an alternate target tool path to excavate earth until the volume of earth within the tool is greater the threshold volume.

22. The non-transitory computer readable medium of claim 19 , wherein the instructions further cause the processor to:

determine a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater the threshold volume;

update at least a first tool path with instructions adjust the position of the tool to excavate the remaining volume of earth; and

update at least a second target tool path with instructions to navigate to a dump location to empty the volume of earth within the tool in response to excavating the remaining volume of earth.

23. The non-transitory computer readable medium of claim 19 , wherein the instructions further cause the processor to:

determine a remaining volume of earth to be excavated based on a difference between the volume of earth within the tool and the threshold volume, wherein the remaining volume of earth is greater than the threshold volume; and

generate a set of target toolpaths with instructions for the EV to navigate to another location and to excavate the remaining volume of earth from the other location.

24. The non-transitory computer readable medium of claim 19 , wherein the instructions further cause the processor to:

responsive to the determined volume of earth within the tool being greater than the threshold volume, update the set of instructions to navigate the EV to a dump location to empty the volume of earth within the tool; and

execute the updated set of instructions to empty the volume of earth within the tool at the dump location.

25. An excavation vehicle (EV) comprising:

a sensor mounted to the EV, the sensor configured to record data representing a current fill state of a tool mounted to the EV;

a processor; and

a non-transitory computer readable storage medium storing instructions for analyzing an amount of earth in a tool mounted to the EV encoded thereon that, when executed by a processor, cause the processor to:

access, from the sensor mounted to the EV, data representing a current fill state of a tool mounted to the excavation vehicle;

generate, by the processor, a current representation of the amount of earth in the tool based on the accessed data;

access, by the processor, an empty representation of the tool when the tool is empty;

determine, by the processor, a volume of earth within the tool based on a difference between the current representation and the empty representation; and

responsive to the determined volume of earth within the tool being less than a threshold volume, execute, by the computer, a set of instructions to:

adjust a position of the tool relative to a ground surface; and

excavate earth until the volume of earth within the tool is greater than the threshold volume.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2020
From: READY-CAMPBELL, NOAH AUSTEN; LIANG, ANDREW XIAO; CHOU, LINUS PAGE; WALKER, EDWARD STEPHEN, JR; WAWRZONEK, CHRISTIAN JOHN; READY-CAMPBELL, CYRUS MCMANN
To: BUILT ROBOTICS INC.
Reel/Frame 052364/0746 →
Continuity (5)
Continuation 15877223 · Jan 22, 2018
Provisional Application 62449443 · Jan 23, 2017
Provisional Application 62510576 · May 24, 2017
Provisional Application 62514341 · Jun 2, 2017
Related Publication 20200240105A1 · Jul 30, 2020