IP Library › Granted Patent US 10,818,428
Granted Patent B1
US 10,818,428 · App. 16/850,078 · Granted Oct 27, 2020

Inductor built-in substrate

Inventors: Hiroaki Kodama (Ogaki, JP); Kazuro Nishiwaki (Ogaki, JP); Kazuhiko Kuranobu (Ogaki, JP); Hiroaki Uno (Ogaki, JP)
Assignee: IBIDEN CO., LTD.
H01F27/40H01F27/24H01F27/2804H01F41/041H05K1/115H05K1/165H05K3/422H05K3/424
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Quick Facts
Patent No.
US 10,818,428
App. No.
16/850,078
Granted
Oct 27, 2020
Kind
B1
Abstract

An inductor built-in substrate includes a core substrate having openings and first through holes, a magnetic resin filled in the openings and having second through holes, first through-hole conductors formed in the first through holes respectively such that each of the first through-hole conductors includes a metal film, second through-hole conductors formed in the second through holes respectively such that each of the second through-hole conductors includes a metal film, first through-hole lands formed on the core substrate such that each of the first through-hole lands includes a lowermost layer including a metal foil and that the first through-hole lands are connected to the first through-hole conductors respectively, and second through-hole lands formed on the magnetic resin such that each of the second through-hole lands includes a lowermost layer including a plating film and that the second through-hole lands are connected to the second through-hole conductors respectively.

Claims (26)

1. An inductor built-in substrate, comprising:

a core substrate having a plurality of openings and a plurality of first through holes;

a magnetic resin filled in the openings and having a plurality of second through holes;

a plurality of first through-hole conductors formed in the plurality of first through holes respectively such that each of the first through-hole conductors comprises a metal film;

a plurality of second through-hole conductors formed in the plurality of second through holes respectively such that each of the second through-hole conductors comprises a metal film;

a plurality of first through-hole lands formed on the core substrate such that each of the first through-hole lands includes a lowermost layer comprising a metal foil and that the plurality of first through-hole lands is connected to the plurality of first through-hole conductors respectively; and

a plurality of second through-hole lands formed on the magnetic resin such that each of the second through-hole lands includes a lowermost layer comprising a plating film and that the plurality of second through-hole lands is connected to the plurality of second through-hole conductors respectively.

2. The inductor built-in substrate according to claim 1 , wherein the plurality of first through-hole lands is formed such that each of the first through-hole lands includes the metal film extending from a respective one of the first through-hole conductors, and a shield layer formed on a core substrate side of the metal film, and the plurality of second through-hole lands is formed such that each of the second through-hole lands includes the metal film extending from a respective one of the second through-hole conductors, and a shield layer formed on a magnetic resin side of the metal film.

3. The inductor built-in substrate according to claim 2 , wherein the plurality of first through-hole lands is formed such that each of the first through-hole lands includes the shield layer comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole lands is formed such that each of the second through-hole lands includes the shield layer comprising an electroless plating film and an electrolytic plating film.

4. The inductor built-in substrate according to claim 3 , wherein the magnetic resin includes an iron oxide filler in an amount of 60% by weight or more.

5. The inductor built-in substrate according to claim 4 , wherein the plurality of first through-hole conductors is formed such that each of the first through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole conductors is formed such that each of the second through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film.

6. The inductor built-in substrate according to claim 4 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

7. The inductor built-in substrate according to claim 3 , wherein the plurality of first through-hole conductors is formed such that each of the first through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole conductors is formed such that each of the second through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film.

8. The inductor built-in substrate according to claim 3 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

9. The inductor built-in substrate according to claim 2 , wherein the magnetic resin includes an iron oxide filler in an amount of 60% by weight or more.

10. The inductor built-in substrate according to claim 2 , wherein the plurality of first through-hole conductors is formed such that each of the first through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole conductors is formed such that each of the second through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film.

11. The inductor built-in substrate according to claim 2 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

12. The inductor built-in substrate according to claim 1 , wherein the magnetic resin includes an iron oxide filler in an amount of 60% by weight or more.

13. The inductor built-in substrate according to claim 12 , wherein the plurality of first through-hole conductors is formed such that each of the first through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole conductors is formed such that each of the second through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film.

14. The inductor built-in substrate according to claim 12 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

15. The inductor built-in substrate according to claim 1 , wherein the plurality of first through-hole conductors is formed such that each of the first through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film, and the plurality of second through-hole conductors is formed such that each of the second through-hole conductors includes the metal film comprising an electroless plating film and an electrolytic plating film.

16. The inductor built-in substrate according to claim 15 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

17. The inductor built-in substrate according to claim 1 , wherein the plurality of first through-hole conductors and the plurality of second through-hole conductors are formed such that the metal film in each of the first through-hole conductors has a thickness that is greater than a thickness of the metal film in each of the second through-hole conductors.

18. The inductor built-in substrate according to claim 1 , wherein the plurality of first through holes and the plurality of second through holes are formed such that a diameter of each of the first through holes is substantially equal to a diameter of each of the second through holes.

19. The inductor built-in substrate according to claim 1 , wherein the plurality of first through-hole lands and the plurality of second through-hole lands are formed such that a diameter of each of the first through-hole lands is substantially equal to a diameter of each of the second through-hole lands.

20. The inductor built-in substrate according to claim 1 , wherein the plurality of second through-hole lands is formed such that a diameter of each of the second through-hole lands is smaller than a diameter of each of the openings in which the magnetic resin is filled.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2020
From: KODAMA, HIROAKI; NISHIWAKI, KAZURO; KURANOBU, KAZUHIKO; UNO, HIROAKI
To: IBIDEN CO., LTD.
Reel/Frame 052887/0121 →
Priority Claims (1)
JP 2019-078599 · Apr 17, 2019 · national