IP Library Granted Patent US 11,697,697
Granted Patent B2
US 11,697,697 · App. 16/851,611 · Granted Jul 11, 2023

Methods of preparing a catalyst

Inventors: Max P. McDaniel (Bartlesville, OK); Eric D. Schwerdtfeger (Bartlesville, OK); Jeremy M. Praetorius (Bartlesville, OK)
Assignee: Chevron Phillips Chemical Company LP
C08F110/02C08F4/18C08F4/24
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,697,697
App. No.
16/851,611
Granted
Jul 11, 2023
Kind
B2
Abstract

A method of preparing a catalyst support comprising contacting an acid-soluble titanium-containing compound with an acid to form a first mixture; contacting the first mixture with an alkali metal silicate to form a hydrogel which has a silica content of from about 18 wt. % to about 35 wt. % based on the total weight of the hydrogel; contacting the hydrogel with an alkaline solution to form an aged hydrogel; washing the aged hydrogel to form a washed hydrogel; and drying the washed hydrogel to produce a titanium-containing-silica support wherein the support has a pore volume equal to or greater than about 1.4 cm 3 /g.

Claims (41)

1. A titanium-containing hydrogel composition comprising:

a) a hydrogel having a silica content of from 18 wt. % to 35 wt. % based on a total weight of the hydrogel;

b) water; and

c) titanium.

2. The titanium-containing hydrogel composition of claim 1 , wherein an amount of titanium is in a range of from about 0.1 wt. % to about 10 wt. % based upon the total weight of the hydrogel.

3. The titanium-containing hydrogel composition of claim 2 having a pH of less than about 6.

4. The titanium-containing hydrogel composition of claim 2 , further comprising chromium in an amount ranging from about 0.1 wt. % to about 10 wt. % based upon the total weight of the hydrogel.

5. The titanium-containing hydrogel composition of claim 1 having a pH of less than about 6.

6. The titanium-containing hydrogel composition of claim 1 , further comprising chromium in an amount ranging from about 0.1 wt. % to about 10 wt. % based upon the total weight of the hydrogel.

7. A hydrogel produced by a reactant composition comprising:

a) an acid-soluble titanium-containing compound;

b) an alkali metal silicate;

c) water; and

d) an acid, and

having a silica content of from 18 wt. % to 35 wt. % based on a total weight of the hydrogel.

8. The hydrogel of claim 7 , wherein:

a) the acid-soluble titanium-containing compound is selected from the group consisting of trivalent titanium, tetravalent titanium, titania, and any combination thereof;

b) the alkali metal silicate comprises sodium silicate; and

c) the acid is selected from the group consisting of hydrochloric acid, hydrobromic acid, sulfuric acid, nitric acid, phosphoric acid, perchloric acid, sulfamic acid, and any combination thereof.

9. A hydrogel produced by process comprising:

contacting an acid-soluble titanium-containing compound with an acid to form a first mixture; and

contacting the first mixture with an alkali metal silicate to form the hydrogel having a silica content of from 18 wt. % to 35 wt. % based on a total weight of the hydrogel wherein contacting the first mixture with the alkali metal silicate to form a hydrogel occurs at a pH of less than 4.

10. The hydrogel of claim 9 , wherein the alkali metal silicate comprises sodium silicate; wherein the acid-soluble titanium-containing compound comprises trivalent titanium, tetravalent titanium, titania, or combinations thereof; and wherein the acid comprises a mineral acid.

11. The hydrogel of claim 9 , wherein the process for producing the hydrogel further comprises:

contacting the hydrogel with an alkaline solution to form an aged hydrogel;

and washing the aged hydrogel to form a washed hydrogel.

12. The hydrogel of claim 11 , wherein the alkaline solution comprises sodium hydroxide, ammonium hydroxide, sodium metasilicate, tetra-alkyl ammonium hydroxide, potassium hydroxide or combinations thereof.

13. The hydrogel of claim 11 , wherein the alkaline solution has a pH of from about 8 to about 13.

14. The hydrogel of claim 11 , wherein the aged hydrogel has a surface area of less than about 60% of a surface area of the hydrogel.

15. The hydrogel of claim 11 , wherein the titanium is present in an amount of from 0.1 wt. % to about 10 wt. % based on a total weight of the hydrogel.

16. The hydrogel of claim 11 , wherein the process for producing the hydrogel further comprises contacting the hydrogel with a chromium-containing compound to form a chrominated-titanium-containing hydrogel.

17. The hydrogel of claim 16 , wherein the chromium is present in an amount of from about 0.01 wt. % to about 10 wt. % based on a total weight of the hydrogel.

18. A hydrogel produced by a reactant composition comprising:

a) an acid-soluble titanium-containing compound;

b) a chromium-containing compound;

c) an alkali metal silicate;

d) water; and

e) an acid;

having a silica content of from 18 wt. % to 35 wt. % based on a total weight of the hydrogel.

19. The hydrogel of claim 18 , wherein the alkali metal silicate comprises sodium silicate; wherein the acid-soluble titanium-containing compound comprises trivalent titanium, tetravalent titanium, titania, or combinations thereof; and wherein the acid comprises a mineral acid.

20. The hydrogel of claim 18 , wherein the chromium is present in an amount of from about 0.1 wt. % to about 10 wt. % based on a total weight of the chrominated-titanium-containing silica.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2020
From: MCDANIEL, MAX P.; SCHWERDTFEGER, ERIC D.; PRAETORIUS, JEREMY M.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 052429/0179 →
Continuity (3)
Continuation 15847129 · Dec 19, 2017
Provisional Application 62440188 · Dec 29, 2016
Related Publication 20200239608A1 · Jul 30, 2020