Dynamic produced water treatment apparatus and system with oxygen recovery
An automated produced water treatment system that injects ozone or an ozone-oxygen mixture upstream of produced water separators, with the dose rate changing dynamically as the produced water quality changes, as determined by continuous monitoring of the produced water quality by a plurality of sensors that detect water quality parameters in real time. The system may operate as a “slipstream” injection system, that draws a portion of produced water from the produced water pipeline and injects ozone or an ozone-oxygen mixture back into the pipeline without disrupting or slowing normal operations. Disinfectants or other additives may also be injected. The treatment system may be wholly or partially contained in mobile containers or trailers, for on-the-fly use in existing produced water treatment facilities. An oxygen de-gasser or de-aerator may be included, configured to remove gaseous oxygen from the fluid stream
1. A fluid treatment system configured to treat a fluid stream, comprising:
a fluid injection or disposal well;
one or more fluid treatment tanks, wherein the one or more fluid treatment tanks comprise at least one separator;
one or more downstream pipes connecting the one or more fluid treatment tanks with the fluid injection or disposal well;
one or more upstream pipes in fluid connection with the one or more fluid treatment tanks;
an insulated movable trailer, said trailer with an exterior and an interior, the exterior with adjacent slipstream piping and a slipstream pump in fluid connection therewith, and comprising one or more doors providing access to the interior of the trailer, the interior comprising a first section containing a programmable logic controller, an air/water handling system with an air compressor and a chilling unit, and a second section containing an oxygen gas storage tank, an oxygen concentrator, an ozone generator, and an ozone injection system with an ozone injector configured to inject ozone gas or an ozone-oxygen mixture gas into a portion of the fluid stream in the adjacent slipstream piping, said portion of the fluid stream drawn from the one or more upstream pipes prior to the fluid stream reaching the one or more fluid tanks or the fluid injection or disposal well, wherein the ozone gas or ozone-oxygen mixture gas is introduced as nano-bubbles or micro-bubbles; and
an oxygen de-gasser or de-aerator, configured to remove gaseous oxygen from the fluid stream.
2. The system of claim 1 , wherein the ozone injection system produces oxygen-depleted reject gas in the process of producing oxygen and/or ozone.
3. The system of claim 2 , wherein the reject gas is directed to the at least one separator as blanket gas.
4. The system of claim 1 , wherein the ozone injection system is contained in whole or in part in two or more moveable trailers.
5. The system of claim 1 , wherein the fluid stream is produced water from oil or gas wells.
6. The system of claim 1 , wherein the fluid stream is fracturing fluid for a hydrocarbon fracturing operation.
7. The system of claim 1 , further comprising a nitrogen nano-bubble delivery system, configured to inject nitrogen or nitrogen-rich gas into the fluid stream.
8. The system of claim 1 , further comprising a nitrogen injector configured to inject nitrogen or nitrogen-rich gas downstream of the one or more fluid treatment tanks.
9. The system of claim 7 , wherein said nitrogen nano-bubble delivery system comprises a manifold with one or more strainers and a mixer.
10. The system of claim 1 , further comprising an oxygen gas injector configured to reinject said gaseous oxygen in nano-bubble or micro-bubble form into the fluid stream at different points from where the portion of the fluid stream is drawn off.