IP Library Granted Patent US 11,691,925
Granted Patent B2
US 11,691,925 · App. 16/859,705 · Granted Jul 4, 2023

Nanocomposite silicon oxygen carbon materials and uses

Inventors: Andrew Hopkins (Sylvania, OH); Douglas M. Dukes (Troy, NY); Brian L. Benac (Hadley, NY); Ashish P. Diwanji (New Albany, OH); Charles C. Rinzler (Cambridge, MA); Mark S. Land (Houston, TX)
Assignee: Melior Innovations, Inc.
C04B35/80B82Y30/00C04B35/56C04B35/5603C04B35/571C07F7/0803C07F7/0838C07F7/1804C08G77/12C08K3/14C08K5/56C08L83/00C08L83/04C08L83/06C09K8/80C01P2002/60C04B2235/3418C04B2235/3826C04B2235/44C04B2235/48C04B2235/483C04B2235/528C04B2235/5427C04B2235/5436C04B2235/6581C04B2235/77C04B2235/96C08G77/20C08G77/80C08L83/14Y10T428/131
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Quick Facts
Patent No.
US 11,691,925
App. No.
16/859,705
Granted
Jul 4, 2023
Kind
B2
Abstract

Nanocomposite silicon and carbon compositions. These compositions can be made from polymer derived ceramics, and in particular, polysilocarb precursors. The nanocomposite can have non-voids or be nano-void free and can form larger macro-structures and macro-composite structures. The nanocomposite can contain free carbon domains in an amorphous SiOC matrix.

Claims (16)

1. A nanocomposite material comprising: a first composition comprising a free carbon domain and a second composition comprising a plurality of silicon based moieties; and wherein the first and second compositions are different compositions, wherein the free carbon domain is selected from the group consisting of sp 2 carbon, aromatic structures having 6 or more carbons, bent ring aromatic structures, conjugated aliphatic carbons, conjugated aliphatic carbons having from 3 to 10 carbons, conjugated aliphatic carbons having from 10 to 20 carbons, and alkanes.

2. The nanocomposite material of claim 1 , wherein the free carbon domain is selected from the group consisting of turbostratic, amorphous, graphenic, and graphitic.

3. The nanocomposite material of claim 1 , wherein at least one of the moieties is selected from the group consisting of Si(CH3)3O, SiC3O, SiC4, Si(CH3)zO2, SiC2O2, Si(CH3)(OH)O2, SiCO3 SiO4, esters, ketones, C—O—C, C—O—Si, Si(CH3)zO, Si—C—C—Si, Si(CH3)zO2, and Si(CH3)O2.

4. The nanocomposite material of claim 1 , wherein at least one of the moieties is selected from the group consisting of Si(CH3)3O, SiC3O, SiC4, Si(CH3)zO2, SiC2O2, Si(CH3) (OH)Oz, SiCO3 SiO4, esters, ketones, C—O—C, C—O—Si, Si(CH3)zO, Si—C—C—Si, Si(CH3)zO2, and Si(CH3)O2.

5. The nanocomposite material of claim 2 , wherein at least one of the moieties is selected from the group consisting of Si(CH3)30, SiC3O, SiC4, Si(CH3)zO2, SiC2O2, Si(CH3) (OH)Oz, SiCO3 SiO4, esters, ketones, C—O—C, C—O—Si, Si(CH3)zO, Si—C—C—Si, Si(CH3)zO2, and Si(CH3)O2.

6. The nanocomposites of 43 , having a specific gravity of from about 1.5 to about 1.9 and having nano-voids larger than 0.001 μm.

7. The nanocomposites of 43 , having a specific gravity of from about 1.1 to about 1.5 and having nano-voids larger than 0.01 μm.

8. The nanocomposites of 43 , having a specific gravity of from about 1.6 to about 2.5 and being substantial free of nano-voids larger than 0.01 μm.

9. The nanocomposites of 46 , having a specific gravity of from about 1.6 to about 2.5 and being substantial free of nano-voids larger than 0.001 μm.

10. The nanocomposites of 48 , having a specific gravity of from about 1.6 to about 2.5 and being substantial free of nano-voids larger than 0.0001 μm.

11. The nanocomposite of claim 1 , wherein the free carbon domain has a cross section of about 2 to about 3.4 μm.

12. The nanocomposite of claim 1 , wherein the free carbon domain has a cross section of about 2 to about 5.5 μm.

13. The nanocomposite of claim 3 , wherein the free carbon domain has a cross section of about 3.5 to about 4.9 μm.

14. The nanocomposite of claim 1 , wherein the free carbon domain has a cross section of about 3.8 to about 5.2 μm.

15. A nanocomposite material comprising: a first composition comprising a free carbon domain and a second composition comprising a plurality of silicon-based moieties; and wherein the first and second compositions are different compositions; wherein the free carbon domain has a cross section of about 2 to about 5.5 μm, wherein the first composition has a moiety selected from the group consisting of esters, ketones, —C—O—C—, and —C—O—Si—.

16. A nanocomposite material comprising: a first composition comprising a free carbon domain and a second composition comprising a plurality of silicon-based moieties; and wherein the first and second compositions are different compositions; wherein the free carbon domain has a cross section of about 3.5 to about 4.9 μm, wherein the first composition has a moiety selected from the group consisting of esters, ketones, —C—O—C—, and —C—O—Si—.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2023
From: HOPKINS, ANDREW; DUKES, DOUGLAS M.; BENAC, BRIAN L.; DIWANJI, ANSHISH P.; RINZLER, CHARLES C.; LAND, MARK S.
To: MELIOR INNOVATIONS, INC.
Reel/Frame 062734/0881 →
Continuity (5)
Division 15593165 · May 11, 2017
Continuation In Part 14634814 · Feb 28, 2015
Continuation In Part 14634819 · Feb 28, 2015
Provisional Application 62335556 · May 12, 2016
Related Publication 20210047349A1 · Feb 18, 2021
Cited By (1)
US 12,617,686