IP Library Granted Patent US 11,440,285
Granted Patent B2
US 11,440,285 · App. 16/866,288 · Granted Sep 13, 2022

Method of quantifying surface resin

Inventor: Suvankar Mishra (Carrollton, TX)
Assignee: Textron Innovations Inc.
B32B3/30B29B11/00B29B11/16G01N5/02B32B2260/023B32B2305/076
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Quick Facts
Patent No.
US 11,440,285
App. No.
16/866,288
Granted
Sep 13, 2022
Kind
B2
Abstract

An example of a method of manufacturing a component from a composite prepreg includes collecting a specimen from the composite prepreg and quantifying an amount of surface resin of the specimen by submerging the specimen in a container containing a fluid to determine a fluid pickup percentage. Responsive to a determination that the fluid pickup percentage exceeds a predefined threshold value, forming a component from the composite prepreg.

Claims (31)

1. A method of quantifying surface resin of a composite prepreg, the method comprising:

collecting a first specimen from the composite prepreg;

weighing, for a first time, the first specimen to obtain a dry weight of the first specimen;

submerging the first specimen in a container containing a fluid;

removing the first specimen from the container;

weighing, for a second time, the first specimen to obtain a wet weight of the first specimen;

calculating a fluid pickup percentage of the first specimen using the dry weight of the first specimen and the wet weight of the first specimen;

comparing the fluid pickup percentage to a predefined threshold value;

responsive to a determination that the fluid pickup percentage is greater than the predefined threshold value, classifying the composite prepreg as possessing sufficient tackiness for use; and

responsive to a determination that the fluid pickup percentage is less than or equal to the predefined threshold value, classifying the composite prepreg as possessing insufficient tackiness for use.

2. The method of claim 1 , comprising, if the fluid pickup percentage is greater than the predefined threshold value, using the composite prepreg to make a component.

3. The method of claim 1 , comprising preparing a second specimen from the composite prepreg and performing the first weighing, the submerging, the removing, the second weighing, the calculating, and the comparing steps with the second specimen.

4. The method of claim 1 , wherein the submerging comprises lowering the first specimen into the container at a rate of between 0.5 and 1.5 cm/s.

5. The method of claim 1 , wherein the first specimen is submerged in the container for between 25 and 30 minutes.

6. The method of claim 1 , wherein the submerging comprises lowering the first specimen into the container with fibers of a first layer of the first specimen being oriented normal to a surface of the fluid and fibers of a second layer of the first specimen being oriented parallel to a surface of the fluid.

7. The method of claim 1 , wherein the fluid comprises water.

8. The method of claim 7 , wherein the water is deionized water having a pH of between 6.7 and 7.0.

9. The method of claim 1 , comprising, after removing the first specimen from the container and before the second weighing, removing excess fluid from the first specimen.

10. The method of claim 1 , wherein the predefined threshold value is about 4%.

11. A method of manufacturing a component from a composite prepreg, the method comprising:

collecting a specimen from the composite prepreg;

quantifying an amount of surface resin of the specimen by submerging the specimen in a container containing a fluid to determine a fluid pickup percentage;

responsive to a determination that the fluid pickup percentage exceeds a predefined threshold value, concluding that the composite prepreg possesses sufficient tackiness for use; and

responsive to the concluding, forming a component from the composite prepreg.

12. The method of claim 11 , comprising obtaining an additional specimen from the composite prepreg and performing the quantifying step with the additional specimen.

13. The method of claim 11 , wherein the submerging comprises lowering the specimen into the container at a rate of between 0.5 and 1.5 cm/s.

14. The method of claim 11 , wherein the specimen is submerged in the container for between 25 and 30 minutes.

15. The method of claim 11 , wherein the submerging comprises lowering the specimen into the container with fibers of a first layer of the specimen being oriented normal to a surface of the fluid and fibers of a second layer of the specimen being oriented parallel to a surface of the fluid.

16. The method of claim 11 , wherein the fluid comprises water.

17. The method of claim 16 , wherein the water is deionized water having a pH of between 6.7 and 7.0.

18. The method of claim 11 , wherein the predefined threshold value is about 4%.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2021
From: BELL TEXTRON INC.
To: BELL TEXTRON RHODE ISLAND INC.
Reel/Frame 055602/0698 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2021
From: BELL TEXTRON RHODE ISLAND INC.
To: TEXTRON INNOVATIONS INC.
Reel/Frame 055603/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: MISHRA, SUVANKAR
To: BELL TEXTRON INC.
Reel/Frame 052565/0373 →
Continuity (1)
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