Coil wound heat exchanger
A coil-wound heat exchanger with mixed refrigerant shell side cooling that is adapted to reduce radial temperature maldistribution by providing tube sheets at one end of a warm bundle that are each connected to tube sheets in a single circumferential zone and are in fluid flow communication with a control valve. Tube sheets at the other end of the warm bundle are each connected to tube sheets in a single radial section and in multiple circumferential zones. A temperature sensor is provided in each circumferential zone. When a temperature difference is detected, one or more of the control valves is adjusted to reduce the temperature difference.
1. A coil-wound heat exchanger comprising:
a shell;
a first bundle comprising
a first bundle end and a second bundle end located distal to the first bundle end;
a mandrel centrally located within the first bundle, a first bundle shell space extending from the first bundle end to the second bundle end and extending from the first bundle mandrel to the shell;
a plurality of tubes located in the first bundle shell space, each of the plurality of tubes having a first tube end located at the first bundle end and a second tube end located at the second bundle end, the plurality of tubes being wound around the mandrel forming a plurality of wound layers, the plurality of wound layers being divided into a plurality of zones that are concentrically arranged in the first bundle shell space, the plurality of tubes comprising a plurality of tube sets, each of the plurality of tube sets being located in a different one of the plurality of zones;
a first group of tube sheets located at the first bundle end, each of the first group of tube sheets being in fluid flow communication with one of the plurality of tube sets at the first tube end;
a plurality of valves, each of the plurality of valves being in fluid flow communication with each of the first group of tube sheets and located at the first bundle end; and
a second group of tube sheets located at the second bundle end, at least one of the second group of tube sheets being in fluid flow communication with more than one of the plurality of tube sets at the second tube end.
2. The coil-wound heat exchanger of claim 1 , wherein the first bundle end is a cold end of the first bundle and the second bundle end is a warm end of the first bundle.
3. The coil-wound heat exchanger of claim 1 , wherein each of the second group of tube sheets is in fluid flow communication at the second tube end with at least one of the plurality of tubes from each of the plurality of tube sets.
4. The coil-wound heat exchanger of claim 1 , wherein the second bundle end comprises a plurality of sectors circumferentially arranged around the mandrel, each of the second group of tube sheets being in fluid flow communication with second tube ends originating from a single one of the plurality of sectors.
5. The coil-wound heat exchanger of claim 1 , further comprising a temperature sensor located in each of the plurality of zones.
6. The coil-wound heat exchanger of claim 5 , wherein the warm bundle has a bundle height extending from the cold bundle end to the warm bundle end and each of the temperature sensors is located within a middle 50% of the bundle height.
7. The coil-wound heat exchanger of claim 5 , wherein the warm bundle has a bundle height extending from the cold bundle end to the warm bundle end and each of the temperature sensors is located within a middle 20% of the bundle height.
8. The coil-wound heat exchanger of claim 1 , further comprising a first inlet conduit in fluid flow communication with the first group of tube sheets and the second group of tube sheets and a second inlet conduit in fluid flow communication with a third group of tube sheets and a fourth group of tube sheets.
9. The coil-wound heat exchanger of claim 8 , wherein the third group of tube sheets is located at the first bundle end, each of the third group of tube sheets being in fluid flow communication with more than one of the plurality of tube sets at the first tube end and the second group of tube sheets is located at the second bundle end, each of the second group of tube sheets being in fluid flow communication with more than one of the plurality of tube sets at the second tube end.
10. The coil-wound heat exchanger of claim 1 , wherein the plurality of zones comprise an innermost zone and an outermost zone, wherein at least one of the innermost zone and the outermost zone each contains between 10 and 20 percent of the plurality of tubes.
11. The coil-wound heat exchanger of claim 1 , wherein the plurality of zones comprise an innermost zone and an outermost zone, wherein at least one of the innermost zone and the outermost zone each contains less than 10 percent of the plurality of tubes.