IP Library › Granted Patent US 11,369,242
Granted Patent B2
US 11,369,242 · App. 16/871,149 · Granted Jun 28, 2022

Reducing cleaning roller amplitude and speed oscillations of a cleaning robot

Inventors: Hao-Yun Chow (Kaohsiung, TW); Patrick Chow (Santa Clarita, CA); Ke Ting Gao (Shenzhen, CN); Fangzheng Guo (Arlington, MA); Jennifer Ann Mauger (Arlington, MA); Rogelio Manfred Neumann (Somerville, MA); Jian Yun Pi (GaoAn, CN); Michael G. Sack (Westford, MA); Rubal Verma (Lowell, MA)
Assignee: iRobot Corporation
A47L9/0455A46B13/001A46B13/02A47L9/0477A46B2200/30A47L2201/00
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Quick Facts
Patent No.
US 11,369,242
App. No.
16/871,149
Granted
Jun 28, 2022
Kind
B2
Abstract

A roller assembly for a mobile cleaning system for cleaning a work surface can include a drive shaft, a sheath, a bushing, and a bushing shroud. The drive shaft can be rotatable about a drive axis, and the drive shaft can include a driven end and an opposite bushing end. The sheath can be supported by the drive shaft and the sheath can be rotatable with the drive shaft. The sheath can include a shell engageable with the work surface. The bushing can be located about the bushing end of the drive shaft. The bushing shroud can be connected to the bushing. The sheath and the drive shaft can be together rotatable with respect to the bushing and the bushing shroud, the bushing shroud can include an outer portion defining a first radius of curvature and a recessed portion connected to the outer portion.

Claims (40)

1. A roller assembly for a mobile cleaning system for cleaning a work surface, the roller assembly comprising:

a drive shaft rotatable about a drive axis, the drive shaft including a driven end and an opposite bushing end;

a sheath supported by the drive shaft, the sheath rotatable with the drive shaft, and the sheath including a shell engageable with the work surface;

a bushing located about the bushing end of the drive shaft; and

a bushing shroud connected to the bushing, the sheath and the drive shaft together rotatable with respect to the bushing and the bushing shroud, the bushing shroud defining a periphery including:

an outer portion defining a first radius of curvature; and

a recessed portion connected to the outer portion and defining a second radius of curvature different from the first radius of curvature.

2. The roller assembly of claim 1 , wherein the recessed portion of the periphery defines a clearance to permit a portion of the sheath to deflect radially inward when the sheath contacts the working surface.

3. The roller assembly of claim 2 , wherein the recessed portion of the periphery provides a clearance to permit a portion of the sheath to deflect radially inward of an outer diameter of the outer portion.

4. The roller assembly of claim 3 , wherein the shroud is located axially within the shell of the sheath.

5. The roller assembly of claim 1 , wherein the recessed portion defines a concavity.

6. The roller assembly of claim 1 , wherein the periphery of the bushing shroud has a geometric shape of a polygonal cylinder or a polygonal cylinder with rounded corners and chords.

7. A roller assembly for a mobile cleaning system for cleaning a work surface, the roller assembly comprising:

a drive shaft rotatable about a drive axis, the drive shaft drivable from a driven end;

a sheath supported by the drive shaft and rotatable therewith, the sheath including a shell engageable with the work surface;

a bushing connected to a bushing end of the drive shaft; and

a bushing shroud connected to the bushing, the sheath and the drive shaft together rotatable with respect to the bushing and the bushing shroud, the bushing shroud defining a periphery including:

an outer portion; and

a recessed portion connected to the outer portion, at least a portion of the recessed portion terminating radially inward of the outer portion, and the recessed portion configured to allow the sheath to deflect radially inward of the outer portion.

8. The roller assembly of claim 7 , wherein the recessed portion is a flat portion of the bushing shroud.

9. The roller assembly of claim 8 , wherein the flat portion of the periphery defines a planar outer surface.

10. The roller assembly of claim 8 , wherein the recessed portion of the periphery is defined by a chord of a circular projection outline defined by the outer portion.

11. The roller assembly of claim 8 , wherein the flat portion of the periphery defines a planar outer surface.

12. The roller assembly of claim 7 , wherein a radially outer portion of the periphery terminates radially inward of the shell and wherein the recessed portion of the periphery defines a nadir that is radially inward of the radially outer portion of the periphery.

13. The roller assembly of claim 7 , further comprising:

a bushing bracket supporting the bushing shroud; and

a bushing shroud mount including a flat, the flat engageable with the bracket to orient the recessed portion of the periphery toward the working surface.

14. The roller assembly of claim 13 , wherein the bushing shroud includes a plurality, of recessed portions terminating radially inward of the outer portion of the periphery, and wherein the bushing shroud mount includes a plurality of flats, each flat engageable with the mount to orient one of the recessed portions of the plurality of recessed portions of the periphery toward the working surface.

15. The roller assembly of claim 14 , wherein the shroud is located axially within the shell of the sheath.

16. The roller assembly of claim 15 , wherein the bushing shroud mount extends axially beyond a bushing end of the sheath.

17. A roller assembly for a mobile cleaning system for cleaning a work surface, the roller assembly comprising:

a drive shaft extending longitudinally along and rotatable about a drive axis;

a sheath supported by the drive shaft, the sheath rotatable with the drive shaft, and the sheath engageable with the work surface;

a bushing connected to the drive shaft; and

a bushing shroud connected to the bushing, the sheath and the drive shaft together rotatable with respect to the bushing and the bushing shroud, the bushing shroud defining a periphery including:

an outer portion defining a first radius of curvature; and

a recessed portion connected to the outer portion and defining a concavity.

18. The roller assembly of claim 17 , wherein the recessed portion of the periphery defines a clearance to permit a portion of the sheath to deflect radially inward when the sheath contacts the working surface.

19. The roller assembly of claim 18 , wherein the recessed portion of the periphery provides a clearance to permit a portion of the sheath to deflect radially inward of an outer diameter of the outer portion.

20. The roller assembly of claim 19 , wherein the shroud is located axially within a shell of the sheath.

Assignments (6)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 3RD AND 9TH INVENTOR'S FIRST NAME PREVIOUSLY RECORDED AT REEL: 052621 FRAME: 0904. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded May 20, 2022
From: CHOW, HAO-YUN; CHOW, PATRICK; GAO, KE TING; GUO, FANGZHENG; MAUGER, JENNIFER ANN; NEUMANN, ROGELIO MANFRED; PI, JIAN YUN; SACK, MICHAEL G.; VERMA, RUBAL
To: IROBOT CORPORATION
Reel/Frame 060144/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2020
From: CHOW, HAO-YUN; CHOW, PATRICK; GAO, KE-TING; GUO, FANGZHENG; MAUGER, JENNIFER ANN; NEUMANN, ROGELIO MANFRED; PI, JIAN YUN; SACK, MICHAEL G.; VERMA, RUBEL
To: IROBOT CORPORATION
Reel/Frame 052621/0904 →
Continuity (2)
Provisional Application 62846091 · May 10, 2019
Related Publication 20200352402A1 · Nov 12, 2020
Cited By (2)
US 12,256,877 US 12,290,220