IP Library › Granted Patent US 11,276,738
Granted Patent B2
US 11,276,738 · App. 16/872,696 · Granted Mar 15, 2022

Display panel including an open area for a component and a plurality of grooves provided in a multi-layered film with a step difference adjacent to the open area, and a display apparatus including the same

Inventors: Wonsuk Choi (Yongin-si, KR); Hyunchul Kim (Yongin-si, KR); Seongryong Lee (Yongin-si, KR); Eunae Jung (Yongin-si, KR); Yoonsun Choi (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H01L27/3258H01L27/3246H01L27/3262H01L27/3265H01L51/5253
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Quick Facts
Patent No.
US 11,276,738
App. No.
16/872,696
Granted
Mar 15, 2022
Kind
B2
Abstract

A display panel includes: a substrate including a first area, a second area, and a third area between the first area and the second area; a first structure located in the second area and including a pixel electrode, an opposite electrode, an intermediate layer between the pixel electrode and the opposite electrode, and at least one organic material layer; and a plurality of grooves located in the third area and separating the at least one organic material layer and the opposite electrode, wherein a first groove of the plurality of grooves is provided in a multi-layered film including a lower layer and an upper layer, wherein the upper layer includes an inorganic material layer and a first step adjacent to the first groove, the first step having an elevation higher than an upper surface of the lower layer.

Claims (84)

1. A display panel comprising:

a substrate comprising a first area, a second area, and a third area between the first area and the second area;

a first structure located in the second area and comprising a pixel electrode, an opposite electrode, an intermediate layer between the pixel electrode and the opposite electrode, and at least one organic material layer; and

a plurality of grooves located in the third area and separating the at least one organic material layer and the opposite electrode,

wherein a first groove of the plurality of grooves is provided in a multi-layered film comprising a lower layer and an upper layer, wherein the upper layer comprises an inorganic material layer and a first step adjacent to the first groove, the first step having an elevation higher than an upper surface of the lower layer.

2. The display panel of claim 1 , wherein

the upper layer comprises a conductive oxide layer, a metal layer, or an inorganic insulating layer.

3. The display panel of claim 1 , wherein

the lower layer comprises an inorganic insulating film.

4. The display panel of claim 1 , wherein

the upper layer comprises a pair of tips protruding toward a center of the first groove.

5. The display panel of claim 4 , wherein

a portion of a bottom surface of the upper layer is separated from the upper surface of the lower layer at each of the tips.

6. The display panel of claim 4 , wherein

an undercut structure is between each of the tips and the lower layer, and

a width of the undercut structure is greater than a width of a hole or a recess in the lower layer.

7. The display panel of claim 6 , further comprising:

a residual layer in the undercut structure.

8. The display panel of claim 7 , wherein

the residual layer comprises an organic material.

9. The display panel of claim 1 , wherein

the upper layer comprises

a first sub-upper layer above the lower layer, and

a second sub-upper layer above the first sub-upper layer and comprising an organic insulating material.

10. The display panel of claim 9 , wherein

the first sub-upper layer comprises an inorganic insulating material.

11. The display panel of claim 9 , further comprising:

a thin-film transistor between the substrate and a display element;

a first organic insulating layer and a second organic insulating layer between the thin-film transistor and the pixel electrode; and

a pixel defining film overlapping the pixel electrode.

12. The display panel of claim 11 , wherein

the second sub-upper layer comprises the same material as the first organic insulating layer, the second organic insulating layer, or the pixel defining film.

13. The display panel of claim 11 , wherein

the thin-film transistor comprises a semiconductor layer, a gate electrode at least partially overlapping the semiconductor layer, and a first electrode electrically connected to the semiconductor layer, and

the display panel further comprises a connection electrode connecting the first electrode to the pixel electrode.

14. The display panel of claim 13 , wherein

the first sub-upper layer comprises the same material as the first electrode.

15. The display panel of claim 13 , wherein

the first sub-upper layer comprises the same material as the connection electrode.

16. The display panel of claim 11 , further comprising:

a third sub-upper layer between the second sub-upper layer and the first sub-upper layer.

17. The display panel of claim 16 , wherein

the thin-film transistor comprises a semiconductor layer, a gate electrode at least partially overlapping the semiconductor layer, and a first electrode electrically connected to the semiconductor layer,

the display panel further comprises a connection electrode connecting the first electrode to the pixel electrode, and

the third sub-upper layer comprises the same material as the connection electrode.

18. The display panel of claim 16 , wherein

the third sub-upper layer comprises a multilayer structure and an end of the third sub-upper layer facing a center of the first groove is covered by the second organic insulating layer.

19. The display panel of claim 13 , further comprising a storage capacitor comprising

a lower electrode comprising the same material as the gate electrode; and

an upper electrode at least partially overlapping the lower electrode,

wherein the first structure further comprises:

a gate insulating layer between the semiconductor layer and the gate electrode;

a first interlayer insulating layer between the lower electrode and the upper electrode; and

a second interlayer insulating layer between the upper electrode and the first electrode.

20. The display panel of claim 19 , wherein

the lower layer comprises the same material as the gate insulating layer, the first interlayer insulating layer, or the second interlayer insulating layer.

21. The display panel of claim 1 , wherein

the lower layer comprises

a first sub-lower layer comprising an inorganic insulating material; and

a second sub-lower layer comprising an organic insulating material above the first sub-lower layer.

22. The display panel of claim 21 , wherein

the second sub-lower layer covers a side of the first sub-lower layer in the first groove.

23. The display panel of claim 21 , further comprising:

a thin-film transistor between the substrate and a display element;

a first organic insulating layer and a second organic insulating layer between the thin-film transistor and the pixel electrode; and

a pixel defining film overlapping the pixel electrode,

wherein the second sub-lower layer comprises the same material as a first organic insulating layer or a second organic insulating layer.

24. The display panel of claim 1 , further comprising:

a first opening located in the first area and penetrating the display panel.

25. The display panel of claim 1 , further comprising:

a thin-film encapsulation layer located above the first structure and comprising an inorganic encapsulation layer and an organic encapsulation layer,

wherein the inorganic encapsulation layer is continuously arranged along an inner surface of each of the plurality of grooves.

26. A display apparatus comprising:

a display panel comprising a substrate, the substrate comprising a first area, a second area, and a third area between the first area and the second area; and

an electronic element corresponding to the first area,

wherein the display panel further comprises

a laminated structure located in the second area and comprising a pixel electrode, an opposite electrode, an intermediate layer between the pixel electrode and the opposite electrode, and at least one organic material layer; and

a plurality of grooves located in the third area and cutting the at least one organic material layer and the opposite electrode,

wherein at least one of the plurality of grooves is provided in a multi-layered film comprising a lower layer and an upper layer, and the upper layer comprises an inorganic material layer and at least one step.

27. A display apparatus comprising:

a substrate including a first area to accommodate a component, a second area, and a third area between the first area and the second area;

an electrode and an organic material layer located in the second area; and

a groove located in the third area and between the organic material layer and the electrode,

wherein the groove includes a lower layer and an upper layer, wherein the upper layer include an inorganic material layer and a step, the step being elevated above an upper surface of the lower layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2020
From: CHOI, WONSUK; KIM, HYUNCHUL; LEE, SEONGRYONG; JUNG, EUNAE; CHOI, YOONSUN
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 052641/0180 →
Priority Claims (1)
KR 10-2019-0055836 · May 13, 2019 · national
Continuity (1)
Related Publication 20200365672A1 · Nov 19, 2020
Cited By (2)
US 12,274,135 US 12,713,793