IP Library Granted Patent US 11,731,779
Granted Patent B2
US 11,731,779 · App. 16/889,458 · Granted Aug 22, 2023

Drivetrain for an aircraft including gearbox with coaxial input and output shafts

Inventors: Charles Hubert Speller (Flower Mound, TX); Cody Anderson (Lantana, TX)
Assignee: Textron Innovations Inc.
B64D35/08B64C29/0033B64D27/24F16D41/069F16H1/28F16D2300/06
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Quick Facts
Patent No.
US 11,731,779
App. No.
16/889,458
Granted
Aug 22, 2023
Kind
B2
Abstract

A rotorcraft includes a plurality of fan assemblies. Each fan assembly of the plurality of fan assemblies includes a drivetrain having a gearbox with an input shaft and a mast coaxially aligned with the input shaft, and a plurality of electric motors coupled to the input shaft. Each electric motor of the plurality of electric motors is coupled to the input shaft via a sprag clutch.

Claims (37)

1. A drivetrain for an aircraft, the drivetrain comprising:

an input shaft;

a first electric motor coupled to the input shaft via a first sprag clutch;

a planetary gear set coupled to the input shaft;

a mast coupled to the planetary gear set, wherein the input shaft and the mast are coaxially aligned;

rotor blades coupled to the mast to rotate with the mast; and

a control tube coupled to the rotor blades and extending inside of the input shaft, the first electric motor, the planetary gear set, and the mast, wherein axial movement of the control tube changes a pitch of the rotor blades.

2. The drivetrain of claim 1 , further comprising a second electric motor coupled to the input shaft via a second sprag clutch.

3. The drivetrain of claim 1 , wherein the planetary gear set comprises a gear ratio that reduces a rotational speed of the mast relative to the input shaft.

4. The drivetrain of claim 1 , wherein the first sprag clutch is a packed-grease sprag clutch.

5. A drivetrain for an aircraft, the drivetrain comprising:

a gearbox having an input shaft and a mast coaxially aligned with the input shaft;

a plurality of electric motors coupled to the input shaft, wherein each electric motor of the plurality of electric motors is coupled to the input shaft via a sprag clutch,

rotor blades coupled to the mast to rotate with the mast; and

a control tube coupled to the rotor blades and extending inside of the input shaft, the plurality of electric motors, the gearbox, and the mast, wherein axial movement of the control tube changes a pitch of the rotor blades.

6. The drivetrain of claim 5 , wherein the input shaft is coupled to the mast via a planetary gear set.

7. The drivetrain of claim 6 , wherein the planetary gear set comprises a gear ratio that reduces a rotational speed of the mast relative to the input shaft.

8. The drivetrain of claim 5 , wherein each sprag clutch is a packed-grease sprag clutch.

9. A rotorcraft comprising:

a plurality of fan assemblies, each fan assembly of the plurality of fan assemblies comprising a drivetrain, the drivetrain comprising:

a gearbox having an input shaft and a mast coaxially aligned with the input shaft;

a plurality of electric motors coupled to the input shaft, wherein each electric motor of the plurality of electric motors is coupled to the input shaft via a sprag clutch;

rotor blades coupled to the mast to rotate with the mast; and

a control tube coupled to the rotor blades and extending inside the input shaft, the first electric motor, the gearbox, and the mast, wherein axial movement of the control tube changes a pitch of the rotor blades.

10. The rotorcraft of claim 9 , wherein the input shaft is coupled to the mast via a planetary gear set.

11. The rotorcraft of claim 10 , wherein the planetary gear set comprises a gear ratio that reduces a rotational speed of the mast relative to the input shaft.

12. The rotorcraft of claim 9 , wherein the sprag clutches are packed-grease sprag clutches.

13. The rotorcraft of claim 9 , wherein one or more of the plurality of fan assemblies are ducted fan assemblies.

14. The rotorcraft of claim 9 , wherein the rotorcraft is a tiltrotor aircraft and the plurality fan assemblies rotate between an airplane mode and a helicopter mode.

15. The rotorcraft of claim 9 , wherein the plurality of electric motors are axial flux motors.

16. The rotorcraft of claim 9 , wherein the each fan assembly is a ducted fan comprising:

a duct surrounding the rotor blades;

a housing centrally located with the duct, wherein the housing contains the plurality of electric motors.

17. The rotorcraft of claim 16 , wherein the plurality of electric motors are axial flux motors.

18. The rotorcraft of claim 16 , wherein the drive train does not comprise an engine.

19. The rotorcraft of claim 16 , wherein the ducted fan is mounted on a spindle and is rotatable relative to a fuselage of the rotorcraft between an airplane mode and a helicopter mode.

20. The rotorcraft of claim 19 , wherein the plurality of electric motors are axial flux motors.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2021
From: BELL TEXTRON INC.
To: BELL TEXTRON RHODE ISLAND INC.
Reel/Frame 055602/0698 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2021
From: BELL TEXTRON RHODE ISLAND INC.
To: TEXTRON INNOVATIONS INC.
Reel/Frame 055603/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2020
From: SPELLER, CHARLES HUBERT; ANDERSON, CODY
To: BELL TEXTRON INC.
Reel/Frame 052805/0171 →
Continuity (1)
Related Publication 20210371120A1 · Dec 2, 2021
Cited By (2)
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