IP Library › Granted Patent US 11,004,799
Granted Patent B2
US 11,004,799 · App. 16/891,076 · Granted May 11, 2021

Package structure and manufacturing method thereof

Inventors: Kai-Chiang Wu (Hsinchu, TW); Chen-Hua Yu (Hsinchu, TW); Kuo-Chung Yee (Taoyuan County, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L23/5389H01L21/486H01L21/4853H01L21/4857H01L21/4875H01L21/4889H01L21/561H01L21/565H01L21/6835H01L23/3114H01L23/3135H01L23/3675H01L23/49833H01L23/49838H01L23/5383H01L23/5384H01L23/5386H01L23/66H01L24/19H01L24/20H01Q1/2283H01L23/3128H01L23/49822H01L23/49827H01L24/29H01L24/32H01L24/73H01L24/92H01L2221/68345H01L2221/68359H01L2223/6677H01L2224/04105H01L2224/12105H01L2224/19H01L2224/214H01L2224/2919H01L2224/32225H01L2224/73267H01L2224/92244H01L2924/141H01L2924/143H01L2924/1421H01L2924/1431H01L2924/1434H01Q1/243
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Quick Facts
Patent No.
US 11,004,799
App. No.
16/891,076
Granted
May 11, 2021
Kind
B2
Abstract

A package structure and the method thereof are provided. The package structure includes a conductive plate, a semiconductor die, a molding compound, and antenna elements. The conductive plate has a first surface, a second surface and a sidewall connecting the first surface and the second surface. The semiconductor die is located on the second surface of the conductive plate. The molding compound laterally encapsulates the semiconductor die and covers the sidewall and a portion of the second surface exposed by the semiconductor die, wherein the first surface of the conductive plate is coplanar with a surface of the molding compound. The antenna elements are located over the first surface of the conductive plate.

Claims (51)

1. A package structure, comprising:

a conductive plate, having a first surface, a second surface and a sidewall connecting the first surface and the second surface;

a semiconductor die, located on the second surface of the conductive plate;

a molding compound, laterally encapsulating the semiconductor die and covering the sidewall and a portion of the second surface of the conductive plate exposed by the semiconductor die;

antenna elements, located over the first surface of the conductive plate; and

an encapsulant, located between the conductive plate and the antenna elements, wherein along a stacking direction of the semiconductor die and the conductive plate, a distance between the encapsulant and the conductive plate is substantially equal to a distance between the encapsulant and the molding compound.

2. The package structure of claim 1 , further comprising:

through interlayer vias, located on the second surface of the conductive plate and molded in the molding compound;

a first redistribution circuit structure, located on the second surface of the conductive plate and the molding compound, wherein the semiconductor die and the through interlayer vias are located between the conductive plate and the first redistribution circuit structure; and

conductive elements, located on the first redistribution circuit structure, wherein the first redistribution circuit structure is located between the conductive elements and the molding compound.

3. The package structure of claim 1 , further comprising:

a connecting film, located between the semiconductor die and the conductive plate, wherein a sidewall of the connecting film extending from the semiconductor die to the conductive plate is covered by the molding compound, and the connecting film is made of a thermally conductive and electrically conductive material or is made of a thermally conductive and electrically isolated material.

4. The package structure of claim 1 , further comprising:

a second redistribution circuit structure, located on the first surface of the conductive plate, wherein the second redistribution circuit structure is located between the antenna elements and the conductive plate.

5. The package structure of claim 1 , wherein the conductive plate comprises a conductive plate having a predetermined target pattern.

6. The package structure of claim 1 , wherein the conductive plate comprises a solid metal plate having first openings and a plurality of metal lines, wherein the solid metal plate is separated from each of the plurality of metal lines through second openings.

7. The package structure of claim 1 , wherein the conductive plate comprises a plurality of metal lines.

8. The package structure of claim 1 , wherein the conductive plate comprises a solid metal plate or a solid metal plate having slits arranged in a cross-form.

9. The package structure of claim 1 , wherein the conductive plate comprises a plurality of metal blocks interconnected with a plurality of metal strips.

10. A package structure, comprising:

at least one semiconductor die, having a front surface and a rear surface opposite to the front surface;

a connecting film, located on the rear surface;

a conductive plate, located on the connecting film;

a molding compound, encapsulating the at least one semiconductor die and the connecting film, wherein a first surface of the molding compound is coplanar with the front surface of the at least one semiconductor die, and a second surface of the molding compound is coplanar with a third surface of the conductive plate, wherein along a stacking direction of the at least one semiconductor die, the connecting film and the conductive plate, the first surface is opposite to the second surface, the third surface is opposite to a fourth surface of the conductive plate, and the fourth surface is closer to the at least one semiconductor die than the third surface is;

a first redistribution circuit structure; located on the first surface of the molding compound; and

a second redistribution circuit structure, located on the second surface of the molding compound, wherein the at least one semiconductor die is located between and electrically coupled to the second redistribution circuit structure and the first redistribution circuit structure.

11. The package structure of claim 10 , further comprising:

through interlayer vias, located on the conductive plate and molded in the molding compound; and

conductive elements, located on the first redistribution circuit structure, wherein the first redistribution circuit structure is located between the conductive elements and the molding compound.

12. The package structure of claim 11 , wherein the conductive plate further comprises a sidewall connecting the third surface and the fourth surface, and the fourth surface and the sidewall of the conductive plate, sidewalls of the through interlayer vias, and a sidewall of the connecting film are covered by the molding compound.

13. The package structure of claim 10 , further comprising:

an encapsulant, located over the third surface of the conductive plate; and

antenna elements, located on the encapsulant, wherein the encapsulant is located between the antenna elements and the third surface of the conductive plate.

14. The package structure of claim 10 , wherein the conductive plate comprises a conductive plate having a predetermined target pattern.

15. A method of manufacturing a package structure, comprising:

forming a conductive plate having a first surface, a second surface and a sidewall connecting the first surface and the second surface;

disposing a semiconductor die on the second surface of the conductive plate;

laterally encapsulating the semiconductor die in a molding compound, the sidewall and a portion of the second surface of the conductive plate exposed by the semiconductor die being covered by the molding compound;

disposing an encapsulant over the first surface of the conductive plate; and

forming antenna elements over the first surface of the conductive plate, the encapsulant being located between the conductive plate and the antenna elements, wherein along a stacking direction of the semiconductor die and the conductive plate, a distance between the encapsulant and the conductive plate is substantially equal to a distance between the encapsulant and the molding compound.

16. The method of claim 15 , wherein forming the conductive plate further comprises patterning the conductive plate to form a predetermined target pattern therein.

17. The method of claim 15 , wherein forming the antenna elements comprises:

forming, on the encapsulant, a plurality of patch antennas arranged in form of a matrix.

18. The method of claim 15 , prior to laterally encapsulating the semiconductor die in the molding compound, further comprising:

disposing through interlayer vias on the second surface of the conductive plate,

wherein laterally encapsulating the semiconductor die in the molding compound further comprises molding the through interlayer vias in the molding compound.

19. The method of claim 15 , after laterally encapsulating the semiconductor die in the molding compound and prior to forming the antenna elements, further comprising:

forming a first redistribution circuit structure on the molding compound and the semiconductor die exposed by the molding compound, wherein the semiconductor die is located between the conductive plate and the first redistribution circuit structure; and

disposing conductive elements on the first redistribution circuit structure, wherein the first redistribution circuit structure is located between the conductive elements and the molding compound.

20. The method of claim 19 , prior to forming the conductive plate, further comprising:

forming a second redistribution circuit structure, wherein forming the conductive plate comprises forming the conductive plate on the second redistribution circuit structure, and the first surface of the conductive plate is in contact with the second redistribution circuit structure.

Continuity (4)
Continuation 16578403 · Sep 23, 2019
Continuation 15696192 · Sep 6, 2017
Provisional Application 62537442 · Jul 26, 2017
Related Publication 20200294926A1 · Sep 17, 2020
Cited By (1)
US 12,334,625