IP Library › Granted Patent US 11,581,784
Granted Patent B2
US 11,581,784 · App. 16/894,155 · Granted Feb 14, 2023

Heat sink for an electric machine

Inventors: Martin Lang (Wegscheid, DE); Thomas Auer (Passau, DE); Sebastian Paulik (Tiefenbach, DE); Harald Wendl (Vilshofen, DE); Gerhard Obermaier (Tiefenbach, DE); Maria Lang (Hauzenberg, DE)
Assignee: ZF FRIEDRICHSHAFEN AG
H02K9/04H02K1/20H02K1/32H02K5/203H02K7/09H02K9/19
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Quick Facts
Patent No.
US 11,581,784
App. No.
16/894,155
Granted
Feb 14, 2023
Kind
B2
Abstract

A heat sink ( 30 ) for cooling an electric machine ( 10 ), includes: a first part of the heat sink ( 32 ) in the form of a hollow cylinder, wherein an inner lateral surface includes a groove ( 34 ) extending helically with respect to a central axis of the hollow cylinder; a second part of the heat sink ( 36 ) in the form of a hollow cylinder, which includes a radially internal fin ( 38 ); and a third part of the heat sink ( 40 ) in the form of a hollow cylinder, which includes a connecting section ( 52 ), in order to accommodate an output shaft ( 12 ) of the machine in a rotationally fixed manner. The second part of the heat sink is accommodated, at least partially, in the first part of the heat sink, so that a radially external surface of the second part of the heat sink rests against the groove.

Claims (38)

1. A heat sink ( 30 ) for cooling an electric machine ( 10 ), comprising:

a first heat sink part ( 32 ) shaped as a hollow cylinder, an inner lateral surface of the first heat sink part ( 32 ) comprising a groove ( 34 ) extending helically with respect to a central axis of the hollow cylinder;

a second heat sink part ( 36 ) shaped as a hollow cylinder, the second heat sink part ( 36 ) comprising a radially internal fin ( 38 ); and

a third heat sink part ( 40 ) in the form of a hollow cylinder, the third heat sink part ( 40 ) comprising a connecting section ( 52 ) configured for accommodating an output shaft ( 12 ) of the electric machine ( 10 ) in a rotationally fixed manner,

wherein the second heat sink part ( 36 ) is at least partially accommodated in the first heat sink part ( 32 ) such that a radially external surface of the second heat sink part ( 36 ) rests against the groove in order to seal the groove in a fluid-tight manner and form a helical fluid duct,

wherein the groove comprises an opening at each of end of the groove configured for exchanging a cooling fluid ( 28 ) in the helical fluid duct,

wherein the second heat sink part ( 36 ) is configured for arrangement, including the fin, on a radially external surface of the third heat sink part ( 40 ) in order to form one further fluid duct between a radially internal surface of the second heat sink part ( 36 ) and the radially external surface of the third heat sink part ( 40 ), and

wherein the first heat sink part ( 32 ) is configured for arrangement on a rotor ( 14 ) of the electric machine such that the heat sink is arranged between the rotor and the output shaft in a rotationally fixed manner to cool the electric machine and the output shaft of the electric machine.

2. The heat sink ( 30 ) of claim 1 , wherein the fin ( 38 ) is helical, and the fin ( 38 ) is configured to generate an air flow through the heat sink during operation of the electric machine ( 10 ).

3. The heat sink ( 30 ) of claim 1 , wherein:

the second heat sink part ( 36 ) and the third heat sink part ( 40 ) each comprise a respective bore hole ( 46 ) at axial end sections of the second and third heat sink parts ( 36 , 40 ); and

the bore hole of the second heat sink part ( 36 ) is connected to the bore hole of the third heat sink part ( 40 ) and forms a duct, and the duct extends to the groove ( 34 ) in order to guide cooling fluid ( 28 ) to and away from the groove.

4. The heat sink ( 30 ) of claim 1 , wherein:

the heat sink is a machined metal forging;

the first heat sink part ( 32 ) comprises one further groove ( 34 ) extending helically with respect to the central axis of the hollow cylinder; and

the second heat sink part ( 36 ) comprises one further fin ( 38 ).

5. The heat sink ( 30 ) of claim 1 , wherein the third heat sink part ( 40 ) comprises a driving toothing on the connecting section ( 52 ) for rotationally fixing the third heat sink part ( 40 ) to the output shaft ( 12 ) of the electric machine ( 10 ).

6. The heat sink ( 30 ) of claim 1 , wherein the first heat sink part ( 32 ), the second heat sink part ( 36 ), and the third heat sink part ( 40 ) are connected to one another with a press fit, friction welding, or a bonding.

7. The heat sink ( 30 ) of claim 1 , wherein:

the third heat sink part ( 40 ) has an inner diameter that is greater than an outer diameter of the output shaft ( 12 ) of the electric machine ( 10 ); and

the output shaft of the electric machine and the third heat sink part ( 40 ) form a gap ( 44 ) for outflow of the cooling fluid.

8. The heat sink ( 30 ) of claim 7 , wherein the gap ( 44 ) opens into a feed line to a fluid sump ( 22 ).

9. The heat sink ( 30 ) of claim 7 , wherein a helical shape of the groove ( 34 ) is oriented in a main direction of rotation of the electric machine ( 10 ) to exert a suction effect on the cooling fluid ( 28 ) towards the gap ( 44 ).

10. An electric machine ( 10 ) comprising:

a stator ( 16 );

a rotor ( 14 ); and

an output shaft ( 12 ) comprising the heat sink ( 30 ) of claim 1 , wherein the heat sink is rotationally fixed to the rotor and the output shaft.

11. The electric machine ( 10 ) of claim 10 , further comprising a transmitter wheel ( 42 ), the transmitter wheel connected to rotate together with the output shaft ( 12 ), the transmitter wheel comprising a bore hole for feeding the cooling fluid through the transmitter wheel to the heat sink ( 30 ).

12. The electric machine ( 10 ) of claim 10 , wherein the heat sink ( 30 ) is rotationally fixed to the rotor ( 14 ) with a press fit.

13. The electric machine ( 10 ) of claim 10 , wherein:

the output shaft ( 12 ) is configured for operatively connecting to a transmission ( 50 );

the third heat sink part ( 40 ) has an inner diameter that is greater than an outer diameter of the output shaft ( 12 ); and

the output shaft and the third heat sink part ( 40 ) form a gap ( 44 ) for feeding the cooling fluid ( 28 ) to the transmission in order to lubricate and/or cool the transmission.

14. A system ( 20 ) for cooling an electric machine ( 10 ), comprising:

a fluid sump ( 22 ) for storing a cooling fluid ( 28 );

the electric machine of claim 10 ; and

a fluid pump ( 24 ) for delivering the cooling fluid in a fluid flow direction from the fluid sump to the heat sink ( 30 ) in order to form a cooling circuit.

15. The system ( 20 ) of claim 14 , further comprising a heat exchanger for rejecting heat from the cooling fluid ( 28 ), the heat exchanger arranged between the fluid sump ( 22 ) and the fluid pump ( 24 ) in the fluid flow direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2020
From: LANG, MARTIN; AUER, THOMAS; PAULIK, SEBASTIAN; WENDL, HARALD; OBERMAIER, GERHARD; LANG, MARIA
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 053291/0816 →
Priority Claims (1)
DE 10 2019 208 297.1 · Jun 6, 2019 · national
Continuity (1)
Related Publication 20200389067A1 · Dec 10, 2020