IP Library Granted Patent US 11,456,400
Granted Patent B2
US 11,456,400 · App. 16/895,119 · Granted Sep 27, 2022

Light-emitting diode and method for transferring the same

Inventors: Zheng Wu (Xiamen, CN); Chia-En Lee (Xiamen, CN); Chen-Ke Hsu (Xiamen, CN)
Assignee: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
H01L33/483H01L25/13H01L33/0093H01L33/20H01L33/38H01L33/40
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Quick Facts
Patent No.
US 11,456,400
App. No.
16/895,119
Granted
Sep 27, 2022
Kind
B2
Abstract

Disclosed is a light-emitting diode including an epitaxial laminate, a first electrode, and a second electrode. The epitaxial laminate includes a first type semiconductor layer, a second type semiconductor layer, and a light-emitting layer. The first type semiconductor layer has an outer surface, and a recess extending inwardly from the outer surface. Also disclosed is a method for transferring the light-emitting diode.

Claims (53)

1. A light-emitting diode, comprising:

an epitaxial laminate including

a first type semiconductor layer which has an outer surface and a recess extending inwardly from said outer surface,

a second type semiconductor layer, and

a light-emitting layer interposed between said first type semiconductor layer and said second type semiconductor layer and distal from said outer surface;

a first electrode connected to said first type semiconductor layer; and

a second electrode connected to said second type semiconductor layer,

wherein said recess has an opening with a center which is misaligned with a chip center in a longitudinal direction transverse to said outer surface of said first type semiconductor layer.

2. The light-emitting diode according to claim 1 , wherein said center of said opening of said recess is misaligned with a center of said outer surface of said first type semiconductor layer in the longitudinal direction.

3. The light-emitting diode according to claim 1 , wherein said recess has a depth ranging from 0.1 μm to 1.0 μm.

4. The light-emitting diode according to claim 1 , wherein said recess extends convergingly from said outer surface of said first type semiconductor layer.

5. The light-emitting diode according to claim 1 , wherein said first and second electrodes are disposed on a same surface of said epitaxial laminate.

6. The light-emitting diode according to claim 1 , wherein said first and second electrodes are disposed on different surfaces of said epitaxial laminate.

7. The light-emitting diode according to claim 1 , which is configured as a structure selected from the group consisting of a flip type structure, a face-up type structure, and a vertical type structure.

8. The light-emitting diode according to claim 1 , which is a micro light-emitting diode having a chip size of up to 100 μm×100 μm.

9. The light-emitting diode according to claim 1 , wherein said opening of said recess has an area ranging from 30% to 50% of an area of said outer surface of said first type semiconductor layer.

10. A light-emitting device, comprising:

an outer support member having

an upper surface with an opening, and

a receiving space extending inwardly from said opening;

the light-emitting diode according to claim 1 received in said receiving space and spaced apart from said outer support member; and

a connecting unit disposed on said upper surface of said outer support member and said outer surface of said first type semiconductor layer of the light-emitting diode to interconnect the light-emitting diode and said outer support member so as to permit the light-emitting diode to be suspended in the receiving space.

11. The light-emitting device according to claim 10 , wherein said connecting unit includes at least two connecting members.

12. The light-emitting device according to claim 11 , wherein said connecting members are misaligned with said recess of said first type semiconductor layer.

13. The light-emitting device according to claim 10 , wherein said connecting unit is made of a dielectric material.

14. The light-emitting device according to claim 13 , wherein said dielectric material is selected from the group consisting of SiO 2 , SiN, AlN, Al 2 O 3 , and combinations thereof.

15. The light-emitting device according to claim 11 , wherein each of said connecting members includes

a bottom elongate portion disposed on said upper surface of said outer support member and said outer surface of said first type semiconductor layer of the light-emitting diode, and

a top elongate portion disposed on said bottom elongate portion,

said top and bottom elongate portions respectively having end regions which are configured in a stepped arrangement, said top elongate portion having a thickness ranging from 10% to 50% of a total thickness of said top and bottom elongate portions.

16. The light-emitting device according to claim 10 , wherein the light-emitting diode is spaced apart from said outer support member in a longitudinal direction transverse to said outer surface by a distance which is equal to at least a thickness of said connecting unit.

17. The light-emitting device according to claim 10 , wherein said outer support member is made of a material selected from the group consisting of a benzocyclobutene adhesive, an ultraviolet adhesive, a resin, and combinations thereof.

18. The light-emitting device according to claim 10 , further comprising a substrate disposed beneath said outer support member.

19. A light-emitting device matrix, comprising a plurality of light-emitting devices each according to claim 10 .

20. A method for transferring a light-emitting diode, comprising the steps of:

a) providing the light-emitting diode according to claim 1 ;

b) covering the light-emitting diode with a sacrificial layer in a manner such that the outer surface of the first type semiconductor layer of the light-emitting diode is exposed from the sacrificial layer;

c) covering the sacrificial layer with an outer support member;

d) bonding a bottom portion of the outer support member to a substrate such that the light-emitting diode is disposed above the bottom portion of the outer support member;

e) interconnecting the light-emitting diode and the outer support member using a connecting unit;

f) removing the sacrificial layer such that the light-emitting diode and the outer support member are spaced apart from each other by a gap;

g) inserting an adhesive protrusion of a transfer member into the recess of the first type semiconductor layer of the light-emitting diode to permit the adhesive protrusion to adhere to the light-emitting diode; and

h) breaking the connecting unit such that the light-emitting diode is separated from the outer support member and is transferred from the outer support member by the transfer member.

21. The method according to claim 20 , wherein the transfer member is made of a material selected from the group consisting of polydimethylsiloxane, silicone, a thermal release adhesive, an ultraviolet adhesive, and combinations thereof.

22. A light-emitting diode, comprising:

an epitaxial laminate including

a first type semiconductor layer which has an outer surface,

a second type semiconductor layer,

a light-emitting layer interposed between said first type semiconductor layer and said second type semiconductor layer and distal from said outer surface, and

a recess extending inwardly from a surface of said epitaxial laminate and disposed proximate to said first type semiconductor layer;

a first electrode connected to said first type semiconductor layer; and

a second electrode connected to said second type semiconductor layer,

wherein said recess has an opening which is misaligned with a center of said epitaxial laminate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
To: HUBEI SAN'AN OPTOELECTRONICS CO., LTD.
Reel/Frame 065296/0622 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2020
From: WU, ZHENG; LEE, CHIA-EN; HSU, CHEN-KE
To: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
Reel/Frame 053000/0356 →
Priority Claims (1)
CN 201711306978.0 · Dec 11, 2017 · national
Continuity (2)
Continuation In Part PCTCN2018085128 · Apr 28, 2018
Related Publication 20200303595A1 · Sep 24, 2020
Cited By (1)
US 12,446,363