Biodegradable cellulose fiber-based substrate, its manufacturing process, and use in an adhesive tape
A biodegradable cellulose fiber-based substrate, at least one side of which is coated with a release coating including: a) at least one water-soluble polymer (WSP) containing hydroxyl groups, and b) at least one lactone substituted with at least one linear or branched and/or cyclic C 8 -C 30 hydrocarbon chain which may contain heteroatoms. The biodegradable substrate is certified biodegradable in accordance with EN 13432. A method of production thereof is also disclosed.
1. An adhesive tape comprising:
(i) a cellulose fiber-based paper substrate,
(ii) a release coating layer on at least one surface of the paper substrate, and
(iii) an adhesive layer on another surface of the paper substrate opposite to the release coating layer, wherein the release coating layer comprises, based on dry weight percentage:
(a) 50-99% of at least one water-soluble polymer (WSP) containing hydroxyl groups, and
(b) 1-50% of at least one diketene compound, wherein the at least one diketene compound is substituted with at least one linear, branched and/or cyclic C8- C30 hydrocarbon chain which may contain heteroatoms,
wherein the at least one diketene compound is immobilized on the WSP and the WSP is immobilized on the at least one surface of the paper substrate.
2. The adhesive tape of claim 1 , wherein the release coating comprises from 50-70 parts by weight of the at least one water-soluble polymer to 30-50 parts by weight of the at least one diketene compound.
3. The adhesive tape of claim 1 , wherein the at least one water-soluble polymer comprises polyvinyl alcohol or starch, and wherein the at least one diketene compound comprises alkyl ketene dimer.
4. The adhesive tape of claim 1 , wherein the release coating comprises a cross-linked polymer network.
5. The adhesive tape of claim 1 , wherein the at least one water-soluble polymer comprises a polyvinyl alcohol, a starch, an oxidized starch, an esterified starch or an etherified starch.
6. The adhesive tape of claim 1 , wherein the release coating layer comprises, based on dry weight percentage:
(a) 50-90% of the at least one water-soluble polymer (WSP),
(b) 10-40% of the at least one diketene compound.
7. The adhesive tape of claim 1 , wherein the cellulose fiber-based paper substrate comprises crepe paper.
8. The adhesive tape of claim 1 , wherein the at least one water-soluble polymer (WSP) containing hydroxyl groups is selected from the group consisting of polyvinyl alcohol (PVA); starch; oxidized starch; esterified starch; etherified starch; alginate; carboxymethylcellulose (CMC); and hydrolyzed or partially hydrolyzed copolymers of vinyl acetate, ethylene-vinyl acetate copolymers, vinyl chloride-vinyl acetate copolymers, N-vinylpyrrolidone-vinyl acetate copolymers, or maleic anhydride-vinyl acetate copolymers.
9. The adhesive tape of claim 1 , wherein the at least one diketene compound comprises a diketene molecule of the following structure:
wherein R1 and R2 are independent linear or branched and/or cyclic C8- C30 hydrocarbon chains which may contain heteroatoms.
10. The adhesive tape of claim 1 , wherein
(a) the at least one water-soluble polymer (WSP) is polyvinyl alcohol (PVA), and
(b) the at least one diketene compound is at least one alkylated diketene compound having the following structure:
wherein
R1 is selected from the group consisting of tetradecyl (C14), hexadecyl (C16) and octadecyl (C18), and R2 is selected from the group consisting of tetradecyl (C14), hexadecyl (C16) and octadecyl (C18).
11. The adhesive tape of claim 1 , wherein the release coating layer is present in an amount from 1 to 20 g/m 2 , based on a dry weight of the release coating layer.