Batch centrifuge filter screen
A batch centrifuge having a filter screen that can be expeditiously removed and replaced and that is more rigid and more durable than filter screens that are typically employed in current practice. The batch centrifuge may include a centrifuge basket and a cylindrical filter screen disposed within the centrifuge basket, wherein the filter screen is formed of a plurality of curved panels that fit together at adjoining edges. In some embodiments, each of the curved panels may be small enough to fit through an opening in the top of the centrifuge basket without being bent or otherwise deformed.
1. A method for providing a filter screen for a batch centrifuge, the method comprising:
providing, a plurality of filter panels comprising a screen portion and a frame, wherein each frame includes a pair of opposing lateral sides with each opposing lateral side including one or more coupling features with the coupling features of the opposing lateral sides being complementary;
inserting, each of the plurality of filter panels, successively, through an opening in a basket of the batch centrifuge into an interior of the basket of the batch centrifuge; and
interlocking, successively, the one or more coupling features of adjacent lateral sides of adjacent filter panels to define a screen joint, wherein each screen joint includes an overlap of the adjacent lateral sides defining each screen joint.
2. The method according to claim 1 , wherein inserting further comprises inserting each of the plurality of filter panels through the opening in the basket of the batch without bending and/or deforming the plurality of filter panels.
3. The method according to claim 1 , wherein the complementary coupling feature of the opposed lateral sides include a hook feature and a loop feature such that the step of interlocking adjacent laterals sides of adjacent screen panels defines at least one hook and loop screen joint.
4. The method according to claim 1 , wherein the interlocking further comprises:
coupling two or more filter panels of the plurality of filter panels together, along adjacent lateral sides, by indenting the associated one or more coupling features inward; and
pushing edges of the two or more filter panels outward until the two or more filter panels pop into place against a surface in the interior of the basket of the batch centrifuge.
5. The method according to claim 1 , wherein the method further comprises separating sugar crystals from massecuite, wherein separating further comprises:
placing an amount of massecuite containing sugar crystals in the basket of the batch centrifuge;
accelerating the basket of the batch centrifuge to spin for a predetermined spin time;
forcing the massecuite out of the interior of the basket of the batch centrifuge through the filter screen; and
removing sugar crystals from the filter screen.
6. The method according to claim 1 , wherein the method further comprises disconnecting the one or more coupling features associated with the plurality filter panels and withdrawing each of the plurality of filter panels, successively, through the opening in the basket of the batch centrifuge.
7. The method according to claim 1 , wherein the complementary coupling features of the opposed lateral sides include a tongue feature and a groove feature such that the step of interlocking adjacent lateral sides of adjacent screen panels defines at least one tongue and groove screen joint.
8. The method according to claim 1 , wherein the complementary coupling features of the opposed lateral sides include opposed shoulder features such that the step of interlocking adjacent lateral sides of adjacent screen panels defines at least one shoulder screen joint.
9. The method according to claim 3 , wherein interlocking further comprises inserting at least one mechanical fastener through the at least one shoulder screen joint.
10. The method according to claim 1 , further comprising:
placing a ring clamp within the interlocked plurality of filter panels, the ring clamp including a band having a band opening at each end of the band; and
coupling the band openings together with a fastener to secure the ring clamp against the interlocked plurality of filter panels.