IP Library › Granted Patent US 11,262,603
Granted Patent B2
US 11,262,603 · App. 16/900,714 · Granted Mar 1, 2022

Multilayer metal stack heater

Inventors: Yi Zhang (Pasadena, CA); Chia-Te Chou (Pasadena, CA); Sanna Leena Mäkelä (Cardiff, GB)
Assignee: Rockley Photonics Limited
G02F1/0147G02F1/011
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Quick Facts
Patent No.
US 11,262,603
App. No.
16/900,714
Filed
Jun 12, 2020
Granted
Mar 1, 2022
Kind
B2
Art Unit
2874
USPC
385/1
Abstract

A silicon photonic integrated circuit with a heater. In some embodiments, the silicon photonic integrated circuit includes a first waveguide, on a top surface of the silicon integrated circuit, and a heater element, on the first waveguide. The heater element may include a first metal layer, on the first waveguide, and a second metal layer, on the first metal layer, the second metal layer having a different composition than the first metal layer, the second layer having a thickness of less than 300 nm.

Claims (38)

1. A silicon photonic integrated circuit, comprising:

a first waveguide, on a top surface of the silicon photonic integrated circuit;

a heater element, on the first waveguide;

a first contact pad at, and electrically connected to, a first end of the heater element, the first contact pad having an upper surface suitable for forming a wire bond in a region spaced apart from the first waveguide in a plan view; and

a second contact pad at, and electrically connected to, a second end of the heater element,

the heater element comprising:

a first metal layer, on the first waveguide, and

a second metal layer, on the first metal layer,

the second metal layer having a different composition than the first metal layer,

the second metal layer having a thickness of less than 300 nm.

2. The silicon photonic integrated circuit of claim 1 , wherein the first metal layer is a barrier layer.

3. The silicon photonic integrated circuit of claim 1 , wherein the second metal layer has a sheet resistance lower than that of the first metal layer by at least a factor of three.

4. The silicon photonic integrated circuit of claim 1 , wherein the conductivity of the second metal layer is greater than three times the conductivity of the first metal layer.

5. The silicon photonic integrated circuit of claim 1 , wherein the first metal layer is composed of titanium tungsten.

6. The silicon photonic integrated circuit of claim 1 , wherein the second metal layer is composed of gold.

7. The silicon photonic integrated circuit of claim 1 , wherein the second metal layer has a thickness less than 100 nm.

8. The silicon photonic integrated circuit of claim 1 , wherein the second metal layer has a thickness less than 50 nm.

9. The silicon photonic integrated circuit of claim 8 , wherein the second metal layer has a thickness less than 30 nm.

10. The silicon photonic integrated circuit of claim 1 , wherein the heater element further comprises a third metal layer on the second metal layer, the third metal layer having a different composition than the second metal layer.

11. The silicon photonic integrated circuit of claim 10 , wherein the third metal layer is composed of titanium tungsten.

12. The silicon photonic integrated circuit of claim 1 , wherein the first contact pad comprises:

a first metal layer contiguous with the first metal layer of the heater element and

a second metal layer contiguous with the second metal layer of the heater element.

13. The silicon photonic integrated circuit of claim 12 , wherein the first contact pad further comprises a third metal layer and a fourth metal layer.

14. The silicon photonic integrated circuit of claim 13 , wherein the heater element further comprises a third metal layer, contiguous with the third metal layer of the first contact pad.

15. The silicon photonic integrated circuit of claim 1 , further comprising:

a thermal isolation trench configured to reduce the rate at which heat is conducted away from the first waveguide or the heater element, or

a thermal isolation cavity configured to reduce the rate at which heat is conducted away from the first waveguide or the heater element, or

an electrode cavity configured to reduce the rate at which heat is conducted away from the first waveguide or the heater element.

16. A system, comprising:

the silicon photonic integrated circuit of claim 1 , and

a drive circuit for driving a heating current through the heater element.

17. The system of claim 16 , further comprising:

a temperature sensor, and

a controller comprising the drive circuit,

the controller being configured to adjust the heating current to:

reduce the heating current when a temperature sensed by the temperature sensor is greater than a setpoint and

increase the heating current when a temperature sensed by the temperature sensor is less than the setpoint.

Assignments (6)
RELEASE OF SECURITY INTEREST - REEL/FRAME 060204/0749 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0333 →
SECURITY INTEREST Recorded Mar 19, 2023
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 063287/0879 →
RELEASE OF PATENT SECURITY INTEREST - SUPER SENIOR INDENTURE - REEL/FRAME 061768/0082 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0416 →
SECURITY INTEREST - SUPER SENIOR INDENTURE Recorded Oct 25, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061768/0082 →
SECURITY INTEREST Recorded May 27, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 060204/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2021
From: ZHANG, YI; CHOU, CHIA-TE; MÄKELÄ, SANNA LEENA
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 056858/0574 →
Continuity (2)
Provisional Application 62861076 · Jun 13, 2019
Related Publication 20200393707A1 · Dec 17, 2020