IP Library Granted Patent US 12,478,841
Granted Patent B1
US 12,478,841 · App. 16/907,576 · Granted Nov 25, 2025

Golf ball utilizing functional polymers

Inventor: Vijay Chavan (Vista, CA)
Assignee: Topgolf Callaway Brands Corp.
A63B37/0076A63B37/0033A63B37/0039A63B37/0045A63B37/0058A63B37/0059A63B37/0064A63B37/0065A63B37/0092
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Quick Facts
Patent No.
US 12,478,841
App. No.
16/907,576
Granted
Nov 25, 2025
Kind
B1
Abstract

A golf ball that utilizes functional polymers is disclosed herein. The golf ball has at least one of a cover layer or a mantle layer that comprises a first component consisting of a thermoplastic polyurethane or an ionomer, and a second component consisting of a functional polymer in an amount ranging from 0.1 to 80 weight percent of the cover layer or mantle layer.

Claims (31)

1 . A golf ball comprising:

a center core;

a mantle layer; and

a cover layer disposed over the mantle layer;

wherein at least one of the cover layer or the mantle layer comprises a first component consisting of a thermoplastic polyurethane, and a second component consisting of a functional polymer in an amount ranging from 0.1 to 80 weight percent of the cover layer or mantle layer, wherein the functionalized polymer has a backbone group consisting of isoprene.

2 . The golf ball according to claim 1 further comprising:

an outer core disposed over the center core;

an inner mantle layer disposed over the outer core, the inner mantle layer having a thickness ranging from 0.025 inch to 0.100 inch, the inner mantle layer composed of an ionomer material, the inner mantle layer material having a plaque Shore D hardness ranging from 25 to 68;

wherein the mantle layer is disposed over the inner mantle layer, the mantle layer having a thickness ranging from 0.025 inch to 0.100 inch;

and

wherein the cover layer is disposed over the mantle layer, the cover layer has a thickness ranging from 0.025 inch to 0.055 inch;

wherein the cover layer has a lower Shore D hardness than the mantle layer, the mantle layer has a higher Shore D hardness than the inner mantle layer, the outer core has a higher Shore D hardness than the inner mantle layer and the center core.

3 . The golf ball according to claim 1 further comprising:

an outer core disposed over the center core;

an inner mantle layer disposed over the outer core, the inner mantle layer having a thickness ranging from 0.025 inch to 0.100 inch, the inner mantle layer material having a plaque Shore D hardness ranging from 25 to 68;

the mantle layer disposed over the inner mantle layer, the mantle layer having a thickness ranging from 0.025 inch to 0.100 inch, the mantle layer material having a plaque Shore D hardness ranging from 25 to 68, wherein the inner mantle is thicker than the mantle and the mantle is harder than the inner mantle; and

wherein the cover layer is disposed over the mantle layer, the cover layer having a thickness ranging from 0.025 inch to 0.055 inch, wherein the cover layer has a Shore D hardness less than the hardness of the mantle layer, wherein the cover layer has a lower Shore D hardness than the mantle layer, the mantle layer has a higher Shore D hardness than the inner mantle layer, the outer core has a higher Shore D hardness than the inner mantle layer and the center core.

4 . The golf ball according to claim 1 further comprising:

an outer core disposed over the center core;

an inner mantle layer disposed over the outer core, the inner mantle layer having a thickness ranging from 0.025 inch to 0.100 inch, the inner mantle layer composed of an ionomer material, the inner mantle layer material having a plaque Shore D hardness ranging from 36 to 44;

wherein the mantle layer is disposed over the inner mantle layer, the mantle layer having a thickness ranging from 0.025 inch to 0.100 inch, the mantle layer composed of an ionomer material, the mantle layer material having a plaque Shore D hardness ranging from 50 to 71; and

wherein the cover layer is disposed over the mantle layer, the cover layer having a thickness ranging from 0.025 inch to 0.040 inch;

wherein the cover layer has a lower Shore D hardness than the mantle layer, the mantle layer has a higher Shore D hardness than the inner mantle layer, the outer core has a higher Shore D hardness than the inner mantle layer and the center core.

5 . A golf ball comprising:

a dual core comprising an inner core and an outer disposed over the inner core;

a mantle layer disposed over the inner core; and

a cover layer disposed over the mantle layer;

wherein at least one of the cover layer or the mantle layer comprises a first component consisting of a thermoplastic polyurethane, and a second component consisting of a functional polymer in an amount ranging from 0.1 to 80 weight percent of the cover layer or mantle layer, wherein the functionalized polymer has a backbone group selected from the group consisting of butadiene and isoprene.

6 . The golf ball according to claim 5 wherein the dual core has a dimeter ranging from 1.4 inches to 1.6 inches.

7 . The golf ball according to claim 5 wherein the outer core comprises polybutadiene and a graphene material.

8 . The golf ball according to claim 5 wherein the inner core has a deflection under a load of 100 kilogram of at least 0.18 inch.

Assignments (4)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2020
From: CHAVAN, VIJAY
To: CALLAWAY GOLF COMPANY
Reel/Frame 052999/0264 →
Continuity (1)
Provisional Application 62865709 · Jun 24, 2019
References Cited (4)
US 5559188A · Egashira · 1996 [cited by examiner]
US 20070222120A1 · Melanson · 2007 [cited by examiner]
US 20150087444A1 · Sullivan · 2015 [cited by examiner]
US 20180085635A1 · Chavan · 2018 [cited by examiner]