High speed flywheel
The invention herein relates to a flywheel capable of high speed rotational operation in excess of 15,000 rpm, the flywheel comprising a composite rotor having a polymeric matrix in which are embedded fibers helically wound at an initial angle with respect to the axis of rotation of the rotor of from about 50° to about 80° and increasing in a stepwise or continuous manner to about 90°.
1. A flywheel, comprising:
a composite annular rotor having a central axis of rotation perpendicular to the composite annular rotor, wherein:
the composite annular rotor comprises a matrix material in which fibers are embedded at a concentration of about 50% to 80% by volume, the fibers being helically wound at an initial angle of about 50° to about 80° relative to the axis of rotation, the winding angle increasing to about 90° in a continuous manner where the fibers comprise:
a single chemical composition within a first chemical class of fiber; or
variable chemical compositions within a first chemical class of fiber; or
a first chemical class of fiber, which may comprise a single chemical composition or variable chemical compositions, wound to a predetermined rotor dimension whereupon a second chemical class of fiber which may comprise a single chemical composition or variable chemical compositions, is introduced either gradually or all at once.
2. The flywheel of claim 1 , comprising a hub at the axis of rotation, the hub being coupled to the composite annular rotor.
3. The flywheel of claim 2 , wherein the hub is coupled to the composite annular rotor by a radially extending disc.
4. The flywheel of claim 2 , wherein the hub is coupled to the composite annular rotor by a plurality of radially extending spokes.
5. The flywheel of claim 1 , wherein the matrix material comprises a thermoplastic or a thermoset polymer.
6. The flywheel of claim 5 , wherein the matrix material comprises a thermoset polymer selected from the group consisting of epoxy resins, polyurethanes, polyesters, polyimides, urea-formaldehyde resins 49 - r and cyanate resins.
7. The flywheel of claim 1 , wherein the first chemical class of fiber comprises fiberglass fiber.
8. The flywheel of claim 1 , wherein the first chemical class of fiber comprises carbon fiber.
9. The flywheel of claim 1 , wherein the first chemical class of fiber comprises fiberglass fiber and the second chemical class of fiber comprises carbon fiber.
10. The flywheel of claim 1 , wherein the first chemical class of fiber comprises carbon fiber and the second chemical class of fiber comprises fiberglass fiber.