IP Library Granted Patent US 11,534,166
Granted Patent B2
US 11,534,166 · App. 16/914,587 · Granted Dec 27, 2022

Surgical stapler

Inventors: Joseph D. Bucciaglia (Boulder, CO); Richard N. Granger (Niwot, CO); Allison B. Lyle (Boulder, CO); Robert E. Schneider (Erie, CO); Robert J. Smith (Louisville, CO)
Assignee: Bolder Surgical, LLC
A61B17/07207A61B17/105A61B2017/07214A61B2017/07221A61B2017/07228A61B2017/07257A61B2017/07271A61B2017/07278A61B2017/07285
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Quick Facts
Patent No.
US 11,534,166
App. No.
16/914,587
Granted
Dec 27, 2022
Kind
B2
Abstract

A surgical stapler, a cartridge for a surgical stapler, a cutting mechanism for a surgical stapler, and a method of applying surgical staples in a patient are disclosed herein. The stapler may have an anvil movably coupled to a support jaw between a clamped configuration and a closed configuration. The cartridge may be configured to fit within an envelope diameter and to removably house a plurality of B-form staples, at least one of the plurality of B-form staples having a base length and a leg length, the leg length at least 53% of the envelope diameter. The cartridge may have slots shaped to house at least a second one of the plurality of staples at an angle oblique to the first one of the plurality of staples.

Claims (52)

1. A component of a surgical stapler, comprising:

an anvil coupled to a support jaw, wherein the support jaw comprises a cartridge configured to house a plurality of staples, and wherein the anvil is moveable relative to the support jaw to form a closed configuration in which a first tissue clamping interface at the anvil that abuts a second tissue clamping interface of the cartridge; and

a cutting mechanism having a cutting portion, a first member and a second member, wherein the first member is movable both longitudinally and transversely relative to the support jaw, wherein the first member is closer to the anvil than to the support jaw, wherein the second member is closer to the support jaw than to the anvil;

wherein the cartridge further comprises a first slot shaped to receive at least a part of the cutting mechanism, a second slot shaped to house at least a first one of the plurality of staples, and a third slot shaped to house at least a second one of the plurality of staples; and

wherein the cutting mechanism further comprises a first portion extending from the first member, and a second portion extending from the second member, wherein one of the first portion or the second portion has a vertical rectilinear side, and wherein another one of the first portion or the second portion has an engagement member configured to moveably engage the vertical rectilinear side.

2. The component of the surgical stapler of claim 1 , wherein the anvil and the support jaw have an envelope diameter when surgical stapler is in the closed configuration; and

wherein a leg length of at least one of the plurality of staples is at least 53% of the envelope diameter.

3. The component of the surgical stapler of claim 2 , wherein:

the leg length is 3.42 mm or greater, and the envelope diameter is 5.6 mm or less; or

the leg length is 4.72 mm or greater, and the envelope diameter is 8.6 mm or less.

4. The component of the surgical stapler of claim 1 , wherein the first member has a curvilinear bottom surface interfacing the anvil.

5. The component of the surgical stapler of claim 1 , wherein the cutting mechanism is slidable relative to the support jaw.

6. The component of the surgical stapler of claim 1 , wherein the staples comprise B-form staples.

7. The component of the surgical stapler of claim 1 , wherein the third slot is configured to house the second one of the plurality of staples at an angle oblique to the first one of the plurality of staples, and wherein the angle is anywhere from 4 degrees to 30 degrees.

8. The component of the surgical stapler of claim 1 , wherein the cutting mechanism further comprises a limiter located closer to a distal end of the first member than to a proximal end of the first member, and wherein the limiter is configured to limit a distance between the first member and the second member to a maximum value.

9. A component of a surgical stapler, comprising:

an anvil coupled to a support jaw, wherein the support jaw comprises a cartridge configured to house a plurality of staples, and wherein the anvil is moveable relative to the support jaw to form a closed configuration in which a first tissue clamping interface at the anvil that abuts a second tissue clamping interface of the cartridge; and

a cutting mechanism having a first flange shaped to slidingly engage the support jaw, and a second flange shaped to slidingly engage an outer surface of the anvil, wherein the second flange is moveable relative to the first flange, and wherein the cutting mechanism comprises a cutting portion;

wherein the cartridge further comprises a first slot shaped to receive at least a part of the cutting mechanism, a second slot shaped to house at least a first one of the plurality of staples, and a third slot shaped to house at least a second one of the plurality of staples; and

wherein the cutting mechanism further comprises a first portion extending from the first flange, and a second portion extending from the second flange, wherein one of the first portion or the second portion has a vertical rectilinear side, and wherein another one of the first portion or the second portion has an engagement member configured to moveably engage the vertical rectilinear side.

10. The component of the surgical stapler of claim 9 , wherein the anvil and the support jaw are shaped to fit within an envelope diameter when in the closed configuration; and

wherein a leg length of at least one of the plurality of staples is at least 53% of the envelope diameter.

11. The component of the surgical stapler of claim 10 , wherein:

the leg length is 3.42 mm or greater, and the envelope diameter is 5.6 mm or less; or

the leg length is 4.72 mm or greater, and the envelope diameter is 8.6 mm or less.

12. The component of the surgical stapler of claim 9 , wherein the cutting mechanism is slidable relative to the support jaw.

13. The component of the surgical stapler of claim 9 , wherein the staples comprise B-form staples.

14. The component of the surgical stapler of claim 9 , wherein the third slot is configured to house the second one of the plurality of staples at an angle oblique to the first one of the plurality of staples, and wherein the angle is anywhere from 4 degrees to 30 degrees.

15. The component of the surgical stapler of claim 9 , wherein the cutting mechanism further comprises a limiter located closer to a distal end of the second flange than to a proximal end of the second flange, wherein the limiter is configured to limit a distance between the first flange and the second flange to a maximum value.

16. A component of a surgical stapler, comprising:

an anvil coupled to a support jaw, wherein the support jaw comprises a cartridge configured to house a plurality of staples, and wherein the anvil is moveable relative to the support jaw to form a closed configuration in which a first tissue clamping interface at the anvil that abuts a second tissue clamping interface of the cartridge;

a cutting mechanism having a cutting portion, a first member and a second member, wherein the first member is movable both longitudinally and transversely relative to the support jaw, wherein the first member is closer to the anvil than to the support jaw, wherein the second member is closer to the support jaw than to the anvil;

a first actuator coupled to the first member and extending towards a proximal end of the surgical stapler;

a second actuator coupled to the second member and extending towards the proximal end of the surgical stapler;

wherein at least a part of the first actuator and at least a part of the second actuator are parallel to each other.

17. The component of the surgical stapler of claim 16 , wherein the anvil and the support jaw have an envelope diameter when surgical stapler is in the closed configuration; and

wherein a leg length of at least one of the plurality of staples is at least 53% of the envelope diameter.

18. The component of the surgical stapler of claim 16 , wherein the first member has a curvilinear bottom surface interfacing the anvil.

19. A component of a surgical stapler, comprising:

an anvil coupled to a support jaw, wherein the support jaw comprises a cartridge configured to house a plurality of staples, and wherein the anvil is moveable relative to the support jaw to form a closed configuration in which a first tissue clamping interface at the anvil that abuts a second tissue clamping interface of the cartridge; and

a cutting mechanism having a first flange shaped to slidingly engage the support jaw, and a second flange shaped to slidingly engage an outer surface of the anvil, wherein the second flange is moveable relative to the first flange, and wherein the cutting mechanism comprises a cutting portion;

a first actuator coupled to the first flange and extending towards a proximal end of the surgical stapler; and

a second actuator coupled to the second flange and extending towards the proximal end of the surgical stapler;

wherein at least a part of the first actuator and at least a part of the second actuator are parallel to each other.

20. The component of the surgical stapler of claim 17 , wherein:

the leg length is 3.42 mm or greater, and the envelope diameter is 5.6 mm or less; or

the leg length is 4.72 mm or greater, and the envelope diameter is 8.6 mm or less.

21. The component of the surgical stapler of claim 19 , wherein the anvil and the support jaw are shaped to fit within an envelope diameter when in the closed configuration; and

wherein a leg length of at least one of the plurality of staples is at least 53% of the envelope diameter.

22. The component of the surgical stapler of claim 21 , wherein:

the leg length is 3.42 mm or greater, and the envelope diameter is 5.6 mm or less; or

the leg length is 4.72 mm or greater, and the envelope diameter is 8.6 mm or less.

Assignments (3)
SECURITY INTEREST Recorded Apr 8, 2026
From: BIOTHERANOSTICS, INC.; GEN-PROBE INCORPORATED; GEN-PROBE PRODESSE, INC.; CYTYC CORPORATION; SUROS SURGICAL SYSTEMS, INC.; GYNESONICS, INC.; BOLDER SURGICAL, LLC; FAXITRON BIOPTICS, LLC; HEALTH BEACONS, INC.; HOLOGIC, INC.
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 075462/0440 →
SECURITY INTEREST Recorded Apr 8, 2026
From: BIOTHERANOSTICS, INC.; GEN-PROBE INCORPORATED; GEN-PROBE PRODESSE, INC.; CYTYC CORPORATION; SUROS SURGICAL SYSTEMS, INC.; GYNESONICS, INC.; BOLDER SURGICAL, LLC; FAXITRON BIOPTICS, LLC; HEALTH BEACONS, INC.; HOLOGIC, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 075926/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2021
From: BUCCIAGLIA, JOSEPH D; GRANGER, RICHARD N; LYLE, ALLISON B; SCHNEIDER, ROBERT E; SMITH, ROBERT J
To: BOLDER SURGICAL, LLC
Reel/Frame 057077/0663 →
Continuity (5)
Continuation 15916503 · Mar 9, 2018
Continuation 15827250 · Nov 30, 2017
Continuation 15148744 · May 6, 2016
Provisional Application 62159191 · May 8, 2015
Related Publication 20200345362A1 · Nov 5, 2020