Self-lock high-efficient rotary to linear mechanism

1. A rotary to linear actuator comprising:

(a) a nut having a threading;

(b) a spindle having an external threading and an internal threading, wherein the spindle is positioned at least partially within the nut;

(c) drive shaft in communication with the nut to rotate the nut, wherein rotation of the drive shaft rotates the nut, and the threading of the nut engages the external threading of the spindle to move the spindle axially away from the drive shaft to drive a piston; and

(d) a lead screw positioned within a channel of the spindle, wherein the spindle moves freely along threading of the lead screw in a clamping direction, but the threading of the lead screw and the internal threading of the spindle prevent the spindle from prematurely moving in an opposing release direction due to backdrive caused by a clamping operation.

2. The rotary to linear actuator of claim 1 , wherein the spindle is secured to a flange and the flange contacts an inner surface of the piston to drive the piston.

3. The rotary to linear actuator of claim 1 , wherein the nut and the drive shaft are engaged to prevent axial movement and rotation of the nut relative to the drive shaft, prevent axial movement and rotation of the drive shaft relative to the nut, or both.

4. The rotary to linear actuator of claim 1 , wherein the piston is moved to a clamping position in a clamping direction to engage a brake pad of a brake system, and threading of the lead screw self-locks with internal threading of the spindle to prevent backdrive of the spindle in a release direction opposite the clamping direction.

5. The rotary to linear actuator of claim 4 , wherein the threading of the nut and the external threading of the spindle are free of self-locking that prevents backdrive.

6. The rotary to linear actuator of claim 1 , wherein a ball screw is positioned between the nut and the spindle to engage the threading of the nut, the external threading of the spindle, or both.

7. The rotary to linear actuator of claim 2 , wherein the flange includes an anti-rotation feature that engages the piston and prevents rotation of the flange relative to the piston, or vice versa.

8. The rotary to linear actuator of claim 1 , wherein the nut and the spindle are at least partially positioned within a cavity of the piston.

9. The rotary to linear actuator of claim 1 , wherein the nut and the drive shaft remain axially stationary and rotate about an axis of rotation.

10. The rotary to linear actuator of claim 6 , wherein the lead screw is in communication with the drive shaft via a clutch, the ball screw via the clutch, or both, and the lead screw incrementally rotates in a clockwise direction, a counterclockwise direction, or both relative to the drive shaft, the ball screw, or both during operation of the rotary to linear actuator based upon the clutch.

11. The rotary to linear actuator of claim 1 , wherein a ball screw is positioned between the nut and the spindle and backlash between the ball screw and the nut, and the ball screw and the spindle, is less than backlash between internal threading of the spindle and threading of the lead screw.

12. A rotary to linear actuator comprising:

(a) a first nut having a threading;

(b) a second nut having a threading;

(c) a spindle having a threading and positioned at least partially within the first nut and the second nut; and

(d) a drive shaft connected to the spindle to rotate the spindle;

wherein rotation of the drive shaft during a clamping operation rotates the spindle, and the threading of the spindle engages the threading of the first nut to move the first nut axially away from the drive shaft to drive a piston in a clamping direction while the second nut moves freely along the threading of the spindle; and

wherein backdrive of the piston and the first nut in a release direction opposing the clamping direction is prevented by the threading of the second nut self-locking with the threading of the spindle.

13. The rotary to linear actuator of claim 12 , wherein the threading of the first nut is free of self-locking with the threading of the spindle.

14. The rotary to linear actuator of claim 12 , wherein the second nut remains axially stationary during operation of the rotary to linear actuator.

15. The rotary to linear actuator of claim 12 , wherein an anti-rotation feature between the first nut and the second nut prevents rotation of the second nut relative to the first nut, or vice versa.

16. The rotary to linear actuator of claim 12 , wherein the second nut is positioned at least partially within the first nut.

17. The rotary to linear actuator of claim 12 , wherein the second nut is located adjacent to the first nut.