IP Library › Granted Patent US 11,474,012
Granted Patent B2
US 11,474,012 · App. 16/915,621 · Granted Oct 18, 2022

Method for preparing silicon carbide wafer and silicon carbide wafer

Inventors: Jong Hwi Park (Suwon-si, KR); Jongmin Shim (Hwaseong-si, KR); Eun Su Yang (Suwon-si, KR); Yeon Sik Lee (Suwon-si, KR); Byung Kyu Jang (Suwon-si, KR); Jung Woo Choi (Suwon-si, KR); Sang Ki Ko (Suwon-si, KR); Kap-Ryeol Ku (Suwon-si, KR); Jung-Gyu Kim (Suwon-si, KR)
Assignee: SENIC INC.
G01N3/303B24B9/065B28D5/00C30B23/002C30B23/02C30B29/36G01N2203/0039G01N2203/0064G01N2203/0098H01L29/1608
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Quick Facts
Patent No.
US 11,474,012
App. No.
16/915,621
Granted
Oct 18, 2022
Kind
B2
Abstract

A method for preparing a SiC ingot includes: disposing a raw material and a SiC seed crystal facing each other in a reactor having an internal space; subliming the raw material by controlling a temperature, a pressure, and an atmosphere of the internal space; growing the SiC ingot on the seed crystal; and collecting the SiC ingot after cooling the reactor. The wafer prepared from the ingot, which is prepared from the method, generates cracks when an impact is applied to a surface of the wafer, the impact is applied by an external impact source having mechanical energy, and a minimum value of the mechanical energy is 0.194 J to 0.475 J per unit area (cm 2 ).

Claims (32)

1. A method for preparing a wafer, comprising:

disposing a raw material and a SiC seed crystal facing each other in a reactor having an internal space;

subliming the raw material by controlling a temperature, a pressure, and an atmosphere of the internal space;

growing the SiC ingot on the seed crystal;

collecting the SiC ingot after cooling the reactor;

grinding an edge of the SiC ingot; and

cutting the ground SiC ingot to prepare the wafer,

wherein a thermal conductivity of the reactor is 120 W/mK or less.

2. The method of claim 1 , wherein the growing the SiC ingot on the seed crystal or the cooling the reactor is performed in an inert gas atmosphere having a flow in a direction from the raw material to the seed crystal.

3. The method of claim 2 , wherein the growing the SiC ingot on the seed crystal is performed in the inert gas atmosphere having a flow rate of 70 sccm to 330 sccm.

4. The method of claim 2 , wherein cooling the reactor is performed in the inert gas atmosphere having a flow rate of 1 sccm to 300 sccm.

5. The method of claim 3 , wherein the temperature of the internal space is increased at a temperature increase rate of 1° C./min to 10° C./min.

6. The method of claim 4 , wherein the cooling the reactor is performed at a cooling rate of 1° C./min to 10° C./min.

7. A wafer prepared from the method of claim 1 ,

wherein when an impact is applied to a surface of the wafer, cracks are generated at the surface,

wherein the impact is applied by an external impact source having mechanical energy, and

wherein a minimum value of the mechanical energy is 0.194 J to 0.475 J per unit area (cm 2 ).

8. The wafer of claim 7 , wherein an area of the surface to which the impact is applied is 100 mm 2 or less.

9. The wafer of claim 7 , wherein the minimum value of the mechanical energy is 0.233 J to 0.475 J per unit area (cm 2 ).

10. The wafer of claim 7 , wherein the wafer comprises a 4H-SiC structure and has a diameter of 4 inches or more.

11. The wafer of claim 7 , wherein the impact is applied by dropping the external impact source on the surface of the wafer at a predetermined height from the surface of the wafer.

12. The wafer of claim 7 , wherein the wafer has a micropipe (MP) density of 1.5/cm 2 or less.

13. The wafer of claim 7 , wherein the wafer has a threading edge dislocation (TED) density of 10,000/cm 2 or less.

14. The wafer of claim 7 , wherein the wafer has basal plane dislocation (BPD) density of 5,000/cm 2 or less.

15. The wafer of claim 7 , wherein the thickness of the wafer is 300 μm to 600 μm.

16. The wafer of claim 7 , wherein the wafer is substantially a single crystal 4H-SiC structure.

17. A wafer prepared from the method of claim 1 ,

wherein the wafer has a crack-generated drop height of 100 mm or more, and

wherein the crack-generated drop height is measured by a Dupont impact tester with the wafer having a thickness of 360 μm and a hammer having a weight of 25 g.

18. The wafer of claim 17 , wherein the crack-generated drop height is measured by the Dupont impact tester with a concave die having a diameter of 4 mm.

19. The wafer of claim 17 , wherein the crack-generated drop height is 150 mm or more.

20. The wafer of claim 17 , wherein the wafer comprises a 4H-SiC structure and has a diameter of 4 inches or more.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2025
From: SENIC INC.
To: EIN CRYSTAL CO., LTD.
Reel/Frame 072990/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE OF CHANGE OF ADDRESS FOR ASSIGNEE PREVIOUSLY RECORDED AT REEL: 058645 FRAME: 0149. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS.. Recorded Apr 10, 2022
From: SENIC INC.
To: SENIC INC.
Reel/Frame 059852/0027 →
CHANGE OF ADDRESS Recorded Jan 5, 2022
From: SENIC INC.
To: SENIC INC.
Reel/Frame 058645/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2021
From: SKC CO., LTD.
To: SENIC INC.
Reel/Frame 057788/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2020
From: PARK, JONG HWI; SHIM, JONGMIN; YANG, EUN SU; LEE, YEON SIK; JANG, BYUNG KYU; CHOI, JUNG WOO; KO, SANG KI; KU, KAP-RYEOL; KIM, JUNG-GYU
To: SKC CO., LTD.
Reel/Frame 053078/0152 →
Priority Claims (1)
KR 10-2019-0135384 · Oct 29, 2019 · national
Continuity (1)
Related Publication 20210123843A1 · Apr 29, 2021