Charging connector
View Patent ↗A charging connector comprises a connector main, a lever and a regulating portion. The lever has a latch portion. The latch portion is provided with a locking lug. The locking lug has a locking surface. The lever comprises a main portion and a reinforcing portion. The main portion is made of resin. The reinforcing portion is made of metal plate. The reinforcing portion is held by the main portion. The reinforcing portion has a locking portion and a regulated portion. The locking portion is exposed on the locking surface. When the lever is positioned at a locked position, the regulated portion is positioned rearward beyond the regulating portion in a front-rear direction and faces the regulating portion in the front-rear direction. When the lever is positioned at the locked position, the regulating portion regulates forward movement of the regulated portion in the front-rear direction.
1. A charging connector mateable with an inlet along a front-rear direction, wherein:
the inlet is positioned forward of the charging connector in the front-rear direction;
the charging connector comprises a connector main, a lever and a regulating portion;
the connector main comprises a reference surface and a mating portion;
the reference surface is positioned forward beyond the regulating portion in the front-rear direction;
the mating portion protrudes forward in the front-rear direction from the reference surface;
the lever is held by the connector main so as to be movable between a locked position and a released position in a seesaw manner;
the lever has a latch portion;
the latch portion is engaged with the inlet when the charging connector is mated with the inlet;
the latch portion protrudes forward beyond the reference surface when the lever is positioned at the locked position;
the latch portion is provided with a locking lug;
the locking lug has a locking surface;
the locking surface faces rearward in the front-rear direction when the lever is positioned at the locked position;
the lever comprises a main portion and a reinforcing portion;
the main portion is made of resin;
the reinforcing portion is made of metal plate;
the reinforcing portion is held by the main portion;
the reinforcing portion has a locking portion and a regulated portion;
the locking portion is exposed on the locking surface;
when the lever is positioned at the locked position, the regulated portion is positioned rearward beyond the regulating portion in the front-rear direction and faces the regulating portion in the front-rear direction; and
when the lever is positioned at the locked position, the regulating portion regulates forward movement of the regulated portion in the front-rear direction.
2. The charging connector as recited in claim 1 , wherein:
the connector main further comprises a shaft;
the shaft is attached to the connector main;
the shaft functions as the regulating portion;
the lever is movable between the locked position and the released position in a seesaw manner with the shaft acting as a fulcrum;
the reinforcing portion is provided with a bearing;
the shaft is attached to the bearing;
the shaft is rotatable with respect to at least one of the connector main and the bearing; and
when the lever is positioned at the locked position, a part of the bearing faces forward in the front-rear direction to function as the regulated portion.
3. The charging connector as recited in claim 1 , wherein:
the charging connector further comprises a screw;
the lever has a fixing portion;
the reinforcing portion is provide with a screw hole; and
a set of the screw, the fixing portion and the screw hole regulates movement of the main portion with respect to the reinforcing portion.
4. The charging connector as recited in claim 1 , wherein:
the connector main further comprises a switch;
the reinforcing portion further has a switch pressing portion;
the switch pressing portion is exposed on the main portion and is brought into contact with the switch; and
when the lever is moved between the locked position and the released position, the switch pressing portion operates the switch.
5. The charging connector as recited in claim 1 , wherein:
the reinforcing portion further has a spring receiving portion;
the spring receiving portion is exposed on the main portion;
the connector main further comprises a spring made of metal; and
the spring is brought into contact with the spring receiving portion and applies force to the lever so that the lever is urged toward the locked position.
6. The charging connector as recited in claim 1 , wherein:
the metal plate has a size in a lateral direction perpendicular to the front-rear direction;
the metal plate has another size in an up-down direction perpendicular to both the front-rear direction and the lateral direction; and
the size of the metal plate in the lateral direction is smaller than the size of the metal plate in the up-down direction.