IP Library Granted Patent US 10,974,009
Granted Patent B2
US 10,974,009 · App. 16/922,354 · Granted Apr 13, 2021

Unobtrusive nasal mask

Inventors: Adam Francis Barlow (Sydney, AU); Matthew Eves (Sydney, AU); Lochlan Von Moger (Sydney, AU); Phoebe Katherine Hill (Sydney, AU); Kai Stuebiger (Sydeny, AU); Peter Ross Anderson (Sydney, AU)
Assignee: ResMed Pty Ltd
A61M16/0622A61M16/0075A61M16/06A61M16/0611A61M16/0616A61M16/0633A61M16/0644A61M16/0666A61M16/0683A61M16/0816A61M16/0825A61M2205/02A61M2210/0618
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Quick Facts
Patent No.
US 10,974,009
App. No.
16/922,354
Granted
Apr 13, 2021
Kind
B2
Abstract

A patient interface for delivering breathable gas to a patient includes a sealing portion including a nose tip engagement portion adapted to form a seal with the patient's nose tip, an upper lip engagement portion adapted to form a seal with the patient's upper lip and/or base of the patient's nares, and nostril engagement flaps adapted to form a seal with the patient's nares. The nose tip engagement portion, the upper lip engagement portion, and the nostril engagement flaps are all structured to extend or curve outwardly from a supporting wall defining an air path.

Claims (82)

1. A positive airway pressure system for treatment of sleep disordered breathing, comprising:

a mask with a seal portion that is shaped to seal with a face of a patient around nares of the patient when the mask is worn by the patient, the seal portion defining a first aperture to provide pressurized air from an interior of the mask to a nose of the patient, the seal portion comprising a hanging flexible membrane that surrounds the first aperture and includes:

a nose tip engagement portion shaped to contact a tip of the nose of the patient when the mask is worn by the patient and being flexible toward a distal portion of the mask when the nose tip engagement portion contacts the nose of the patient;

an upper lip engagement portion shaped to contact an upper lip region of the patient, a base of the nose of the patient, or both the upper lip region of the patient and the base of the nose of the patient;

a first nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a first side of the mask, the first nostril engagement flap portion including a first stiffer portion integrally formed with the first nostril engagement flap portion, the first stiffer portion being more stiff than each of the nose tip engagement portion and the upper lip engagement portion; and

a second nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a second side of the mask opposite from the first side of the mask, the second nostril engagement flap portion including a second stiffer portion integrally formed with the second nostril engagement flap portion, the second stiffer portion being more stiff than each of the nose tip engagement portion and the upper lip engagement portion; and

headgear structured to maintain the mask in position on the face of the patient when the mask is worn by the patient, the headgear including:

a first side headgear portion attachable to the mask at the first side of the mask so that the first side headgear portion extends between a first eye of the patient and a first ear of the patient on a first side of a head of the patient when the mask is worn by the patient; and

a second side headgear portion attachable to the mask at the second side of the mask so that the second side headgear portion extends between a second eye of the patient and a second ear of the patient on a second side of the head of the patient opposite from the first side of the head of the patient when the mask is worn by the patient.

2. The positive airway pressure system of claim 1 , wherein the headgear includes:

a top headgear portion that both connects to the first headgear portion above the first ear of the patient and connects to the second headgear portion above the second ear of the patient when the mask is worn by the patient, and that passes over a top of the head of the patient when the mask is worn by the patient; and

a back headgear portion that both connects to the first headgear portion above the first ear of the patient and connects to the second headgear portion above the second ear of the patient when the mask is worn by the patient, and that passes around a back of the head of the patient when the mask is worn by the patient.

3. The positive airway pressure system of claim 1 , wherein the mask is shaped to not extend into nostrils of the patient when the mask is worn by the patient.

4. The positive airway pressure system of claim 3 , wherein the seal portion forms a nasal cradle, and the mask avoids contact with a nasal bridge region of the patient when the mask is worn by the patient.

5. The positive airway pressure system of claim 4 , wherein the first nostril engagement flap portion and the second nostril engagement flap portion are angled with respect to each other in a V-shaped orientation at a first angle of about 75-95 degrees.

6. The positive airway pressure system of claim 5 , wherein:

the seal portion includes an annular supporting wall;

the first nostril engagement flap portion extends away from the annular supporting wall; and

the second nostril engagement flap portion extends away from the annular supporting wall.

7. The positive airway pressure system of claim 1 , wherein:

the mask is connectable to an air-delivery conduit to receive pressurized air through a second aperture that is spaced apart from the first aperture, wherein the mask includes an interior surface between the first aperture and the second aperture that is in communication with pressurized air when pressurized air is provided to the mask from the air-delivery conduit; and

the hanging flexible membrane is a continuous extension of the interior surface that is in communication with pressurized air when pressurized air is provided to the mask from the air-delivery conduit.

8. The positive airway pressure system of claim 7 , wherein the first aperture has a width of about 15-40 mm.

9. The positive airway pressure system of claim 8 , wherein the first aperture has a height of about 5-15 mm, the width of the first aperture being greater than the height of the first aperture.

10. The positive airway pressure system of claim 9 , wherein a length of the nose tip engagement portion between the first aperture and a periphery of the hanging flexible membrane is about 12-18 mm.

11. The positive airway pressure system of claim 1 , wherein:

the first stiffer portion extends radially from the first aperture to a periphery of the hanging flexible membrane on the first side of the mask; and

the second stiffer portion extends radially from the first aperture to the periphery of the hanging flexible membrane on the second side of the mask.

12. The positive airway pressure system of claim 1 , wherein:

the nose tip engagement portion includes a first flexible portion that is less stiff than each of the first stiffer portion and the second stiffer portion, the first flexible portion extending radially from the first aperture to a periphery of the hanging flexible membrane;

the upper lip engagement portion includes a second flexible portion that is less stiff than each of the first stiffer portion and the second stiffer portion, the second flexible portion extending radially from the first aperture to the periphery of the hanging flexible membrane; and

each of the first flexible portion and the second flexible portion are located between the first stiffer portion and the second stiffer portion.

13. The positive airway pressure system of claim 1 , wherein the first stiffer portion and the second stiffer portion are more stiff than each of the nose tip engagement portion and the upper lip engagement portion due to both the first stiffer portion having a greater thickness than each of the nose tip engagement portion and the upper lip engagement portion and the second stiffer portion having greater thickness than each of the nose tip engagement portion and the upper lip engagement portion.

14. The positive airway pressure system of claim 1 , wherein the hanging flexible membrane comprises varying materials, with the first stiffer portion and the second stiffer portion comprising a harder material than the nose tip engagement portion and the upper lip engagement portion.

15. The positive airway pressure system of claim 1 , wherein:

the first stiffer portion is located within the seal portion to seal with a portion of the nose of the patient adjacent a first nasal labial crease of the patient when the mask is worn by the patient; and

the second stiffer portion is located within the seal portion to seal with a portion of the nose of the patient adjacent a second nasal labial crease of the patient when the mask is worn by the patient.

16. The positive airway pressure system of claim 1 , wherein:

a thickness of the first stiffer portion is about 1-5 mm; and

a thickness of the second stiffer portion is about 1-5 mm.

17. The positive airway pressure system of claim 16 , wherein:

the first stiffer portion has a radius of curvature of between about 2.4 mm-6 mm; and

the second stiffer portion has a radius of curvature of between about 2.4 mm-6 mm.

18. The positive airway pressure system of claim 1 , wherein the first stiffer portion and the second stiffer portion define portions of the hanging flexible membrane having the greatest stiffness.

19. The positive airway pressure system of claim 1 , wherein:

the mask includes a frame to which the seal portion is attached;

the first side headgear portion is attachable to the mask at a first side of the frame;

the second side headgear portion is attachable to the mask at a second side of the frame opposite from the first side of the frame;

the hanging flexible membrane is formed of silicone; and

the frame is more rigid than the hanging flexible membrane and is formed of a material different from silicone.

20. The positive airway pressure system of claim 1 , wherein the mask is connectable to a first air delivery conduit at the first side of the mask and a second air delivery conduit at the second side of the mask.

21. The positive airway pressure system of claim 1 , wherein the headgear includes means for connecting the first side headgear portion to the mask at the first side of the mask and means for connecting the second side headgear portion to the mask at the second side of the mask.

22. The positive airway pressure system of claim 21 , wherein the seal portion includes means for varying stiffness among different portions of the hanging flexible membrane.

23. The positive airway pressure system of claim 22 , wherein the mask includes a frame that is more rigid than the hanging flexible membrane, and the mask includes means for connecting the frame to the hanging flexible membrane.

24. The positive airway pressure system of claim 1 , wherein the first aperture is shaped to provide pressurized air from the interior of the mask to both nares of the patient.

25. A positive airway pressure system for treatment of sleep disordered breathing, comprising:

a mask with a seal portion that is shaped to seal with a face of a patient around nares of the patient when the mask is worn by the patient, the seal portion defining a first aperture to provide pressurized air from an interior of the mask to a nose of the patient, the seal portion comprising a hanging flexible membrane that surrounds the first aperture and includes:

a nose tip engagement portion shaped to contact a tip of the nose of the patient when the mask is worn by the patient and being flexible toward a distal portion of the mask when the nose tip engagement portion contacts the nose of the patient;

an upper lip engagement portion shaped to contact an upper lip region of the patient, a base of the nose of the patient, or both the upper lip region of the patient and the base of the nose of the patient;

a first nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a first side of the mask, the first nostril engagement flap portion including a first integrally molded thickened region that is more rigid than the nose-tip engagement portion; and

a second nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a second side of the mask opposite from the first side of the mask, the second nostril engagement flap portion including a second integrally molded thickened region that is more rigid than the nose-tip engagement portion, and

headgear structured to maintain the mask in position on the face of the patient when the mask is worn by the patient, the headgear including:

a first side headgear portion attachable to the mask at the first side of the mask so that the first side headgear portion extends between a first eye of the patient and a first ear of the patient on a first side of a head of the patient when the mask is worn by the patient; and

a second side headgear portion attachable to the mask at the second side of the mask so that the second side headgear portion extends between a second eye of the patient and a second ear of the patient on a second side of the head of the patient opposite from the first side of the head of the patient when the mask is worn by the patient.

26. The positive airway pressure system of claim 25 , wherein:

the mask is shaped to not extend into nostrils of the patient when the mask is worn by the patient; and

the seal portion forms a nasal cradle, and the mask avoids contact with a nasal bridge region of the patient when the mask is worn by the patient.

27. A positive airway pressure system for treatment of sleep disordered breathing, comprising:

a mask with a seal portion that is shaped to seal with a face of a patient around nares of the patient when the mask is worn by the patient, the seal portion defining a first aperture to provide air from an interior of the mask to a nose of the patient, the mask being shaped to not extend into nostrils of the patient when the mask is worn by the patient and being shaped to avoid contact with a nasal bridge region of the patient, the mask defining a second aperture that is spaced apart from the first aperture and through which the mask is adapted to receive pressurized air from an air-delivery conduit that is attachable to the mask at the second aperture, the mask including an interior surface between the first aperture and the second aperture that is in communication with pressurized air when pressurized air is provided to the mask through the second aperture from the air-delivery conduit, wherein the seal portion comprises a hanging flexible membrane that surrounds the first aperture and includes:

a nose tip engagement portion shaped to contact a tip of the nose of the patient when the mask is worn by the patient and being flexible toward a distal portion of the mask when the nose tip engagement portion contacts the nose of the patient;

an upper lip engagement portion shaped to contact an upper lip region of the patient, a base of the nose of the patient, or both the upper lip region of the patient and the base of the nose of the patient;

a first nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a first side of the mask, the first nostril engagement flap portion including a first stiffer portion that is more stiff than the nose tip engagement portion and more stiff than the upper lip engagement portion; and

a second nostril engagement flap portion located between the nose tip engagement portion and the upper lip engagement portion on a second side of the mask opposite from the first side of the mask, the second nostril engagement flap portion including a second stiffer portion that is more stiff than the nose tip engagement portion and more stiff than the upper lip engagement portion,

wherein the hanging flexible membrane is a continuous extension of the interior surface that is in communication with pressurized air when pressurized air is provided to the mask from the air-delivery conduit; and

headgear structured to maintain the mask in position on the face of the patient when the mask is worn by the patient, the headgear including:

a first side headgear portion attachable to the mask at the first side of the mask so that the first side headgear portion extends between a first eye of the patient and a first ear of the patient on a first side of a head of the patient when the mask is worn by the patient;

a second side headgear portion attachable to the mask at the second side of the mask so that the second side headgear portion extends between a second eye of the patient and a second ear of the patient on a second side of the head of the patient opposite from the first side of the head of the patient when the mask is worn by the patient;

a top headgear portion that both connects to the first headgear portion above the first ear of the patient and connects to the second headgear portion above the second ear of the patient when the mask is worn by the patient, and that passes over a top of the head of the patient when the mask is worn by the patient; and

a back headgear portion that both connects to the first headgear portion above the first ear of the patient and connects to the second headgear portion above the second ear of the patient when the mask is worn by the patient, and that passes around a back of the head of the patient when the mask is worn by the patient.

28. The positive airway pressure system of claim 27 , wherein:

the first stiffer portion extends radially from the first aperture to a periphery of the hanging flexible membrane on the first side of the mask; and

the second stiffer portion extends radially from the first aperture to the periphery of the hanging flexible membrane on the second side of the mask.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2020
From: BARLOW, ADAM FRANCIS; EVES, MATTHEW; MOGER, LOCHLAN VON; HILL, PHEOBE KATHERINE; STUEBIGER, KAI; ANDERSON, PETER ROSS
To: RESMED LIMITED
Reel/Frame 054692/0423 →
CHANGE OF NAME Recorded Dec 18, 2020
From: RESMED LIMITED
To: RESMED PTY LTD
Reel/Frame 054807/0582 →
Priority Claims (4)
AU 2009902524 · Jun 2, 2009 · national
AU 2009906101 · Dec 15, 2009 · national
AU 201902359 · May 28, 2010 · national
WO PCT/AU2010/000657 · May 28, 2010 · international
Continuity (9)
Continuation 16365090 · Mar 26, 2019
Continuation 14738977 · Jun 15, 2015
Continuation 13321981
Provisional Application 61222711 · Jul 2, 2009
Provisional Application 61272162 · Aug 25, 2009
Provisional Application 61272250 · Sep 4, 2009
Provisional Application 61263175 · Nov 20, 2009
Provisional Application 61282693 · Mar 18, 2010
Related Publication 20200330713A1 · Oct 22, 2020